Protege5: Harder, not Smarter!

what was the weight on those big brackets alone?

The steel brackets from the rear of the car? 11 pounds.

With a side exhaust that short, dumping near the front of the cabin, plus the hollow shell you are riding in, it's going to be loud lol. I'm sure you will love it!

Oh I can't wait :)

On those valve tappets (or buckets- idk the right names), you know which spots they go in when you put em back, right?

No idea for those, I marked everything else removed. I have to make new shims when I use my other set of cams anyways.
 
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Oh, I didn't no that you were going to run a different set of cams. I guess that throws off my theory of there being an issue!!!
 
That's my thought after reading Installshield's thread. That would be meeeeaaan IMO. But they're a secret so we gotta wait ;)
 
The steel brackets from the rear of the car? 11 pounds.

Holy_Shit-s418x300-93419.jpg


11lbs just for the two brackets???? Damn..... well I know two brackets I missed pulling out!
 
Holy_Shit-s418x300-93419.jpg


11lbs just for the two brackets???? Damn..... well I know two brackets I missed pulling out!

11 lbs for the 2 angular braces, the 2 floor brackets that the rear seats set on, and the bracket where your spare jack would sit.

So like 5 pieces of steel, the 2 floor brackets weighed more than 7 pounds by themselves.
 
iron can be polished. Yes - it takes more effort than aluminum - but it can be polished.

I polished loads of iron goodies on my harley - there weren't any good replicas of the original stuff, so I just polished it myself instead of chroming.
 
Iron can be polished to such a high shine you can't tell the difference from polished aluminum or even chrome. It's just a buttload of work.
 
and im sure it'll rust pretty quick now that it has no protective coating over it...the main reason I think its not really a good idea. I would just powdercoat it with a chrome powder, not quite as reflective, but still noticeable.

Edit: or ceramic coat the whole block, even better
 
and im sure it'll rust pretty quick now that it has no protective coating over it...the main reason I think its not really a good idea. I would just powdercoat it with a chrome powder, not quite as reflective, but still noticeable.

Edit: or ceramic coat the whole block, even better

Not disagreeing with the oxidation, but it can be polished to a very high shine and if kept waxed or oiled it can be kept very good looking if the person takes care of it. Take a look at armor and sword collectors for example.

I'm looking into getting it powdercoated with a clear coat actually.
 
Not disagreeing with the oxidation, but it can be polished to a very high shine and if kept waxed or oiled it can be kept very good looking if the person takes care of it. Take a look at armor and sword collectors for example.

I'm looking into getting it powdercoated with a clear coat actually.

exactly...Oxidation is only a surface problem...the exposed iron will get a coating of rust, but the rust itself seals the 'fresh' metal underneath...just like brake rotors...A coating of some sort would be great for stopping it, but surface rust on a block only really hurts appearance to begin with...it would take hundreds of years for rust to actually penetrate the thick iron to any detrimental degree...

that is completely different than a sheet metal unibody though...Thats thin layers of steel pressed onto itself, the metal equivalent of ply-wood...water can whick inbetween the layers, and eat the metal alive from all directions...just pointing out; a rusty engine block versus rusty body panels...one doesn't hurt, the other...you have a year or two max if you don't do anything about it...
 








A dollar per sanding disk? Who are they kidding, let me buy 5 and make my own, they cost me about 4 cents each for any grit I want. Psh 4$ a gallon for gas is fair, overpriced abrasives, hell no I can get sand anywhere, ever take a look at a beach?



My helper, hes good at chewing 30 grit sandpaper. (rolleyes) But...he never sits still for a good picture, so the blurr sums it up nicely.











I finally found a "fairly" priced used TIG welder, I've been scouring ebay/craigslist for months. I drove 900 miles round way to pick this guy up from a random craigslist guy. I drove from the Canadian Border, down through Seattle, then east over the mountain pass. Which was a raging blizzard of ice and snow, I scared myself to death spinning around at 45 mph. I did the rest of the mountain at 10 mph, while Mazda CX-9's blazed past me at 40. I hate driving in snow....and RWD sucks, hindsight I should have put bricks in the back. I was sliding all over the place like a drift car.



After the mountain pass of evil, I drove nearly 6 hours through what can only be considered the middle of nowhere. Washingtons Desert is what it really is, I drove through it and came out at Spokane, and continued into Idaho where I was shocked to find gas under a dollar cheaper per gallon than my hometown where I started the trip.





This welder is used but has only 4 hours on it, the guy was going to start up a business with his son, who was deployed to Iraq so he decided he was done lugging it around with him. I don't blame him, it weighs somewhere around 500 pounds with the cart.


Starting to look pretty nice...for 30 hours of work, (boom05)















Some of you might remember how about a year back I was talking about building a CNC machine. Well about 12 months later and it's starting to look like something. I started assembling the motherboard and stepper motor arduino drivers yesterday. Sure gonna be neat to be able to make my own stuff.









 














































What did you do today? Oh I chopped the back of my car off....(rolleyes)

Another 200 or so spot welds drilled out, I'm getting pretty good at this point. It is very very time consuming and it really hurts my back hunched over for several days drilling and hammering crap at weird angles.

Feel free to mention how my cars going to split in half around me at any moment, k bye! ;)


 
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your cars gonna split in half around you

Thats pretty nifty :) cant wait to see the result, thats for sure. I like the polishing job :)

As far as the rear bumper goes, are you gonna fiberglass it or w/e it is you did with the boot lid and hood? (forgive my forgetfullness) if you're going to do a mould, perhaps you could borrow a members sport20 bumper? Those are a little more shallow :) weight savings galore! :D (I think)
 
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