My Hot Pipes Exhaust Manifold

ChrisMcQ

Member
:
Mazda 2 1.5 Sport
My Hot-Pipes manifold arrived today (nana)

It feels a nice quality product, all welds look pretty and have been done to a high standard. Can't wait to have it installed Thursday!! Will add pics of installation on Thursday night/Friday :)

Will edit post later linking to photobucket with pictures :)

Big thanks to Font Motorsports for the extremely quick delivery (ordered the 8th of September and delivered to Scotland). (drinks)

Chris
 
2 weeks is pretty good for a shipment to Scotland. Shipped through the post?
 
2 weeks is pretty good for a shipment to Scotland. Shipped through the post?


Very quick! You guys seem to be on your toes as well...

It was shipped through the Philippine post into the UK, I'm not sure who brought it to my door though (Courier or Royal Mail) as it wasn't me who took delivery of it.
 
What exhaust did you mate to your header... mate? And sound clip vid!!!!

ATM I have standard exhaust with the 2nd cat cut out and a PowerFlow (I think! was off of another car but had similar piping/bends as our 2's) back box. It sounds very nice to me as is, I'll do a before and after video :)
 
Installed today!

Install took 6 hours, YES 6 HOURS!! Mechanics were working between mine and an Audio TT with a boost leak, a long day but very interesting.

First off was to remove 2 heat shields that surround the manifold and cat converter. The last bolt which also holds the lambda sensor (I never managed to get in and see this bolt, this was mechanics description) had to be removed from above. This mean removing the tray at the bottom of the windscreen and the wiper motors.

Once the heat shields were removed (they took hours due to Scottish climates rusting/seizing EVERY bolt) the pivot mount/dog bone mount/rear engine mount or whatever you like to call it was removed so the engine/gear box could be pivoted out of the way of the GINORMOUS cat thats attached to the manifold. Once this was off it was plain sailing.

New Hot-Pipes manifold is a beaut, fits beautifully and looks stunning on the car, it's a shame nobody will get to see it! Only bad point is the gasket that was supplied. It was cardboard with a metaly plasticy outer layer that was peeling off. I re-used the stock gasket as it was still in good condition and is all metal.

To make things little easier the exhaust was taken off its mounts and slid back a couple of centimetres to create a little more room at the manifold.

For the lambda I kept the bung where the 2nd probe should go and cable tied it (the 2nd probe) to outside of the manifold so not to flag a fault code. (not onto the manifold obviously)

Power increase? Hard to tell as the roads are so slippery and greasy today I could barely push it on the twisties that take me home. Will get it on the motorway and try a couple of 2nd and 3rd gear pulls.

Noise - I now have manifold, straight pipe then muffler. It's crazy loud above 3500-4000 rpm, raspy but I love it. Below that its not too bad, extremely tolerable for daily use. Cant wait to go a couple of tunnel runs over the weekend :D

The manifold seems great value for money, I wont be dyno'ing my car to prove results as I don't have access to a Dyno. I know my car very well as I drive high mileage, hopefully i'll see a noticeable difference when I get a good run with it on :) today at 30mph flooring it in 2nd resulted in a lot of noise and even more wheel spin. Not ideal!
 
No problem :) I have a couple of pictures and videos I'm willing to email anyone, just pm me. I'd upload them here however have no access to computer and don't know how to on iphone :(

Another thing I will add, just went a short run to the shops there and check engine light popped on. Thats about 40 miles it lasted before it came on. Will be back in garage next week with engine mount so will get guys to have a look as that shouldn't have happened (I don't think!)
 
Let me know if your CEL light turns off.. looks like we installed our headers the same day. Mine was also off for a while then came on.
 
Your CEL will not turn off. You have a few choices:
-Ignore it and let it light your dash up like I do
-If you are tuned by Joe you can have him turn it off
-There is a little trick to make the O2 think you have a cat
-Install a high flow cat further down and install your sensor there
-Use an ultragauge to hide it every time it turns on (100-300 miles)
 
Nice one Chris.....

Fancy one of these but not sure about the per bhp.... hope you get the CEL sorted....

Nice to hear your "butt dyno" feelings on it...


Shaun....
 
Your CEL will not turn off. You have a few choices:
-Ignore it and let it light your dash up like I do
-If you are tuned by Joe you can have him turn it off
-There is a little trick to make the O2 think you have a cat
-Install a high flow cat further down and install your sensor there
-Use an ultragauge to hide it every time it turns on (100-300 miles)

The sensor is out side of the manifold so should be reading the clean air thats in the engine bay, that's how I was confused it (the eml) turned on.

After a week now and a couple hundred miles it feels very nice through 3rd 4th and 5th, especially 3rd though :) I'm happy with the gains per however everyone is different. One things for sure you'd be buying a quality piece of kit! No for the under-hood camera so we can see what colours it glows (cabpatch)
 
The sensor is out side of the manifold so should be reading the clean air thats in the engine bay

I'm not sure if the same goes for all cars, but i would watch your fuel economy. A oxygen sensor with a bad reading, or a broken oxygen sensor, would send the incorrect information to the ecu and adjust your Air/fuel ratio incorrectly.
I don't know if the dual oxygen sensor setup changes anything, but when the oxygen sensor failed on my CRX i was getting about 20mpg until i replaced it, which then shot it back up to combined 40mpg. The crx only had one, but my understanding of the matter from looking into it is that your oxygen sensor tells your ecu what to set the AFR at based on the oxygen levels of the exhaust gasses passing through it.
 
I'm not sure if the same goes for all cars, but i would watch your fuel economy. A oxygen sensor with a bad reading, or a broken oxygen sensor, would send the incorrect information to the ecu and adjust your Air/fuel ratio incorrectly.

I don't know if the dual oxygen sensor setup changes anything, but when the oxygen sensor failed on my CRX i was getting about 20mpg until i replaced it, which then shot it back up to combined 40mpg. The crx only had one, but my understanding of the matter from looking into it is that your oxygen sensor tells your ecu what to set the AFR at based on the oxygen levels of the exhaust gasses passing through it.


our car is luckily not like that. I had several people tell me it would but I noticed maybe a 10 mile loss after install. Which could be linked to my heavy foot.
 
I'm not sure if the same goes for all cars, but i would watch your fuel economy. A oxygen sensor with a bad reading, or a broken oxygen sensor, would send the incorrect information to the ecu and adjust your Air/fuel ratio incorrectly.
I don't know if the dual oxygen sensor setup changes anything, but when the oxygen sensor failed on my CRX i was getting about 20mpg until i replaced it, which then shot it back up to combined 40mpg. The crx only had one, but my understanding of the matter from looking into it is that your oxygen sensor tells your ecu what to set the AFR at based on the oxygen levels of the exhaust gasses passing through it.

that is what the first sensor does (reports back to ecu to change air/fuel ratio), the second only checks to see if the cat converter is working, if it isn't then it flags a code. Fuel economy has been good the past week, what i'd normally return :)
 

New Threads and Articles

Back