Traded/sold my stock turbo, hardpipes and smic upgrade for a 28rs and decided to just build my own fmic. I had this idea forever just couldn't find a core with the specs I wanted. Short hotpipe routing, inlet outlet on the same side, run pipes through old smic location, no cutting of the frame (bumper support would needed a trim though) Found one I could make work. Read one thread where this style set up was mentioned but didn't get much response. Originally I planned to make this kit to use with my hardpipes, but they got traded so I just made all new piping. Essentially it could connect to hardpipes/stock pipes. Uses basically the same pipe locations.
Already had a ton of intercooler piping laying around. Just needed to buy some couplers and a core to build the kit. This is the core I got. Core = 19x6x3 Overall = 23x11(9.5)x3 2.5 inlet/outlet
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009222.jpg
Couplers (ended up being 1 short and had to buy one lol)
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009221.jpg
Fans (2 procomp 10" fans, will explain why I needed these later)
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009224.jpg
Full 3" intake (for the rs) off my old ford probe gt

I like to recycle
http://i36.photobucket.com/albums/e14/sean22306/MSP/08012009198.jpg
Stage one: Disassemble
http://i36.photobucket.com/albums/e14/sean22306/MSP/07282009184.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/07282009183.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/07282009186.jpg
this bracket would be in the way for pipe routing so I had to make a new bracket
http://i36.photobucket.com/albums/e14/sean22306/MSP/08012009195.jpg
that was easy
no smic so the radiator needed another bracket also. just moved over the stock one and bent it some to sit flush.
http://i36.photobucket.com/albums/e14/sean22306/MSP/07282009185.jpg
Needed to get new fans since the stock fan also covers the smic. The 2 10's fit pretty much perfect on the stock rad. Also thinner which gave me more clearance.
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009225.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009231.jpg
wired the fans together and ran off the stock line, wires are covered now for a cleaner look
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009229.jpg
hid the wiring some
relocated the power steering cooler (to fit the 3" core)
http://i36.photobucket.com/albums/e14/sean22306/MSP/07302009192.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08012009196.jpg
trimmed the bumper support and made 2 90* brackets to hold the fmic
http://i36.photobucket.com/albums/e14/sean22306/MSP/08082009241.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08082009240.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08082009237.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08082009242.jpg
core fit great, end tanks are completely hidden by the bumper. The 6" height of the core fits the lower grille perfect.
Yummy I like potatoes
http://i36.photobucket.com/albums/e14/sean22306/MSP/08162009251.jpg
Wanted to be stealthy (naughty)
http://i36.photobucket.com/albums/e14/sean22306/MSP/08052009223.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08162009247.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08172009253.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08172009252.jpg
(o yea and HD lip since my stock splitter was broken lol)
Couldnt find a place to fit the coolant overflow tank so I just relocated it. Not running cold air intake anymore and don't need the intercooler piping there like some kits so I moved it here:
http://i36.photobucket.com/albums/e14/sean22306/MSP/08162009250.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08162009249.jpg
Now for piping
http://i36.photobucket.com/albums/e14/sean22306/MSP/08162009248.jpg
short hot side
http://i36.photobucket.com/albums/e14/sean22306/MSP/08082009243.jpg
cold side with relocated MAF
http://i36.photobucket.com/albums/e14/sean22306/MSP/08172009254.jpg
http://i36.photobucket.com/albums/e14/sean22306/MSP/08172009255.jpg
First impressions.. Its great. No lag whatsoever. Pulls really good at high rpm. Can pull over and touch the hot pipe, and of course the hotpipe is hot lol. The cold pipe on the other hand is just warm. Actually cooler to the touch than the SRI. Overall I'm very happy with how it turned out. No frame notching etc. Only the front bumper support really. All the brackets and stuff were easy to make also. Works great, can't see it lol. I'm super happy when plans in my head actually work. ZOOM ZOOM (boobs2)