Supercharged MP3 Build

you don't know how a BOV works

the BOV function is possible through manifold pressure.
vacuum usually 20-24hg holds the BOV open. when you go WOT you have 0 manifold pressure, the spring now closes the BOV, once you have boost it holds the BOV closed.

So at Idle ALL BLow Off valves are open.

the Supercharger is ALWAYS building pressure when turned on, that is why in stock form they have a Bypass Valve, same operation has a BOV. this allows the excess pressure to be released. if this is closed pressure will build between the supercharger and throttle plate, this will try to stop the supercharger from spinning and either start belt slipping bad, or even stale the engine

the Greddy BOV is a poor choice for this application. this one sounds like it may be defective, at Idle with my supercharger on it sounds like a vacuum cleaner, cuz its blowing so much air out a small opening. I would try using the Bypass valve that came with your supercharger, I am sure you could rig up something

also on a side note, when you cruise or drive around town the BOV is mostly closed this means that the engine is trying to suck air through the supercharger, it can do it but not effectively, I don't have proof but I believe it harms Performance and MPG

Actually the bov did sound like a vacuum, lol. I just thought it was not opening enough since I looked into it and the valve seemed to only be partially open(pretty small amount). I guess it makes sense since the distance the spring opens is function of the amount of force placed on it, and that the small opening makes the air whistle while going through it since the opening is pretty small. The other thing is that the idle seemed off, but I can attribute that to the ecu trying to "learn" since the car battery was disconnected for so long. The only thing I can't figure out completely is why it is running so rich at idle (10-11AFR), while in NA mode it can idle at (14-16AFR). My only guess is that some of the air is causing turbulence around the MAF, making the MAF think that there is actually air going through it even though the TB is closed.


I see that you are running megasquirt now, but did you run it using the MAF anytime before, and if so what were your results at idle?

Edit: when I took the valve apart it seemed to be ok and unused, and the rubber diaphram had no visible rips in it as well.
 
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when I first did my setup I had nothing but a RRAFPR I was so eager to do a test run, mind you this was with the original, so my MAF bolted to that plate. this made it so the MAF was not directly in the airflows path.

anyways it idled fine, and surprised me when I drove it, after that I hooked up MS but the Idle never seemed to change from when the supercharger was on or off. I would keep adjusting the bov so it will seal, but the loud blowing noise is normal

the ssafc thing that intercepts the MAF readings and alters them correct? try going back to stock, then try to idle and see if you get the same results. the setup is only 4.5psi watch your AFRS and you should be fine

currently my car is a daily driver mostly back to stock, No MS, I plan to install the SuperCharger and try with just the RRAFPR

(Rising Rate Adjustable Fuel Pressure Regulator)

hope to see some pictures with your next post!!
 
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Finally figured out the problem with the rich idle! The problem was that the bov was too close to the maf. I switched the pipe locations, making the bov right above the sc, and now it idles perfect. I am guessing it was rich since not enough air was leaving the bov or causing excessive air turbulance and kept circling between the maf and tb causing it to read much more air then it actually was taking in. I only worked on it for about an hour so nothing else got done, but I did take a short video.

Things to keep in mind:
-The car is in NA first, once you hear the "vacuum cleaner sound" that is when the SC is on.
-I only revved it to about 3k-3.5k or so.
-Recorded on a crappy kodak picture camera (quality is pretty bad)
-Yes some wires and hoses are showing, this is still a work in progress.
-Yes the engine bay is very dirty, it will be cleaned ;).


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I am planning to drive the car around next week and start tunning it. This weekend I hope to clean everything up and put the remaining stuff back together.
 
So you dont think you will be putting a kit together will you? I think that video just sold me. lol Cant wait till you post up some moving videos.
 
LOOKS GOOD!!! seems to be running real good! Is it as fast as u were expecting?
 
LOOKS GOOD!!! seems to be running real good! Is it as fast as u were expecting?

I wasn't really sure what to expect at first, but I am very happy with the outcome now. The low end torque is amazing. Actually it might be a little too much down low :D. I can only go up to about 2000rpm in first gear before I have to shift because after that it will just snap to 5000 in a blink. From the data logs I see that it doesn't matter what gear or speed I am in to get boost. All I have to do is push the throttle in a bit (which closes the bov) and BAM!!! 5 psi, even at 1300rpm or so. It actually feels more like a v8 or so because you don't have to rev the engine out to make power, just tap the throttle and away you go. The midrange and high rpm has also improved a lot, its hard to explain but it feels more "full" and isn't gasping for more air as it would in NA.

The tune is pretty good, but there is still room for improvement. It was my first time tuning this type of stuff, but as you can see the AFR are around 11-13 which I want. There are still some spots where it goes to 10 at partial throttle as well as increasing ratios at the higher rpm, so that will be addressed soon. The ssafc is actually pretty easy to tune and after about 5hrs of driving and remapping I think I got the hang of it. Just for reference, without any tune the car was running 15 and higher on the stock settings (confused).

I will be getting better video and more pics in the next couple days. That video was just to show that the car is up and running. My cousin and I were tuning the ssafc and just decided to take a quick clip.
 
amazing work :) congrats!

We need some drive by vids so we can hear it from outside the car lol
 
What clutch are you using?

exedy stage 1 (msp version) with a fidanza flywheel and ss clutch line.

Also, here are some pics of the modification I had to make to the intake side of the adapter peice. That corner piece was hitting the lower radiator hose so I had to "adjust" it to make it work.
 

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