Protege5: Harder, not Smarter!







First few pics after 600 grit.












Oh yea, after 2k






Cylinder head teaser!!!!
I'm so tired of sanding and polishing this dang thing its unbelievable. Lifes too short to ever attempt this again, but on the other hand it's the most breathtaking head I have ever seen. Seriously.




















Filling in both the foglights and lower grill holes. Going to smooth it all down and then bolt it on the car and pull a front end mold for a 1 piece front end.

Picking up my new cams tomorrow, seriously excited. I have to get a few more things machined before the head goes back together, but its gonna be a monster.
 
That turbo... Looks amazing :) glad you haven't fallen off the face of the earth. I was beginning to get worried earlier.
 
Get some fog light and grill stickers made for that front bumper NASCAR style so it doesn't look like a red wall
 
the stickers would add too much weight ;) that would look pretty cool though in all honesty.
 
I wonder if there would be enough airflow to keep the engine cool if I closed off my lower grille. Or even a louvered deal like on the Chevy Cruize.
 
Hey did you get the dual valve springs or single?? And why did you choose supertech over eibach??

I believe Eibach only offers single valve spring as supertech offers dual. Plus the only website that seems to carry the eibachs are Corksport and I'm not sure if they still have any.

Edit: Tamn, how do you plan on running your intercooler? I understand the concept of aerodynamics and smoothing out the surface area will allow for better MPG as well but I can't imagine sacrificing efficient cooling for aerodynamics.
 
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I wonder if there would be enough airflow to keep the engine cool if I closed off my lower grille. Or even a louvered deal like on the Chevy Cruize.

I would say with 95% certainy it would be fine for highway cruising. I'd try it with something temporary and keep a close watch on your temps the first 2 weeks or so, if it looks alright I'd keep it.

I believe Eibach only offers single valve spring as supertech offers dual. Plus the only website that seems to carry the eibachs are Corksport and I'm not sure if they still have any.

Edit: Tamn, how do you plan on running your intercooler? I understand the concept of aerodynamics and smoothing out the surface area will allow for better MPG as well but I can't imagine sacrificing efficient cooling for aerodynamics.

Rear mounted coolers, you'll see what I mean later :)

I'm going to use the dual spring supertechs, although...I actually have a set of eibach single spring's in my closet....

And yes, stickers add weight, we all know this. The only place I will accept extra weight is for more turbos.
 
Nice build! Are you molding the front pumper for FG or CF? That would be pretty easy in CF since there is no inlet.
 
One piece nose. Going to be fun to watch.

Correct, single piece out of carbon eventually, but I'll probably pull a fiberglass part first to check it looks ok before I spend all that cash making a carbon one.

will you give the hood section the shogun festiva treatment for airflow to radiator?

At this point, I think it will remain closed, I'm really trying to get all the cooling in the rear/side of the car if possible. But I'm not ruling it out yet, still lots of parts to test fit, space could become an issue in the back.
 
How messy would it be to mount the intercooler underneath so its angled down? Like, where the engine would be and maybe the skid tray could have an opening that funnels air up into it? Or would it mess with the airflow underneath the car. I'm not very well versed in fluid dynamics. I would think it could create a somewhat low pressure area underneath the front of the car, but like I said, not well versed.
 
How messy would it be to mount the intercooler underneath so its angled down? Like, where the engine would be and maybe the skid tray could have an opening that funnels air up into it? Or would it mess with the airflow underneath the car. I'm not very well versed in fluid dynamics. I would think it could create a somewhat low pressure area underneath the front of the car, but like I said, not well versed.

I'm not really sure to be honest, I'd have to take a look at some of my texts and run some flow simulations. If I could keep the flow attached to the bottom until the section where it was scooped inside was positioned, I think it could work.
 
I think (if you wanted to spend the time/body work stress) you could do the Shelby Mustang louvers that are on the side for air flow. I think that would look super cool on towards the back of the car. Or, you could take out the back triangular glass and put them there. 1) saving weight 2) it would look stinkin cool. Just my little input.
 
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