Prince Valorum's 95 626 Build Thread

Oo, that's nice! I saw a sweet Yota at Old Carolina's tonight (been dying to go back ever since I went with Evan). He made his own front bumper, but it was a tube-style. I really want to copy the ARB-style where it extends to protect the rear quarters after the rear tires. Not exactly like this picture, but it gives an idea. I want to also incorporate flood lights for backing up illumination at night, since that's a tricky spot I find myself in frequently, especially with a trailer. Another thing is to put the trailer plug right on the bumper instead of on the hitch bar. I like the shackles, I'll definitely keep that feature.

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Wrapping the bumper around would be a little tricky. In that pic of the 4 runner, the factory bumpers wrap around, so there are mounting points there for extra strength. (it's actually a 3 piece design, bumper and 2 extension pieces) If you were to wrap a bumper around on your truck, it would still get smashed in and damage your bedside with a hard enough hit. Unless you drilled a giant hole in the bottom of the bed and ran a tube to the frame for extra strength, cause I'm not sure how you'd run a bar underneath the bed to do that?
 
It's still in there? I thought it was ready for paint?

And I was just teasing because of this threads title. tee-hee
 
It's been ready for a week now, just waiting on the painter to be able to get it in.

I'm getting an uneasy feeling that a $300 complete paint job isn't high on his priority list though, when his other jobs and accounts pay thousands. So, who knows when we're going to get the green light to tow it over.
 
Yeah, that sucks a lot. I'm stopping over at his shop tomorrow to talk to him again. I feel bad having the 626 covered in salt AND mud. I got stuck in my buddy yard the other day, lol. He had to put his dad's 4Runner in 4x4 to tow me out, and the 4Runner was on the gravel driveway, even. I just had to fill my off road fix and the 626 was the only thing handy! I've been taking lessons from Pablo! (rlaugh)
 
Happy New Year to all of the very cool people following this thread!

I've been monumentally lazy as far as updating this, as the now-primered Yota now sits in storage while I head off to Mehico for a week. Josh and Marc came and dropped it off at my grandma's garage. I wish I'd had my camera, as it looked super badass with Marc's Terminator 3 TRD edition Tundra (I read only 600 made it to the US, soo baller!) pulling his aluminum car hauler with the Yota on top.

I'll set up a date with the painter when I get back, and then Josh will get the truck all back together, as far as panels on, trim and glass in, etc. Then the plan is to wait until spring to finish the bed liner and frame coating. I've been aggravating the heck out of him filling up his garage as we encountered some setbacks, so it had to get out of there asap.

On the 626 front, I successfully fabbed/modified two brackets for the Evo seats, so they're now in the 626 and I've been enjoying that for the past two weeks or so. For some reason, they go much further back, so far back that I have to move the seat up 2-4" to be able to use the pedals. I think I'd have to scoot down in the seat to get the clutch fully on the floor with the seat all the way back and I'm 6'2" with long-ish legs.

I've got pics for everything, I just need to get them up...
 
I meant to write this up months ago.

This is a how to for the installation of a short shifter in a 626/MX6/PGT (also applies to a Protege, 323, Escort, I'm pretty sure, as that's what it said on the directions).

Obviously this is the starting point for the project. I removed the junk from the tray under my ebrake handle first.
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Twist that knob!
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Alrighty, now it's off
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For the 626 shifter trim piece, the ebrake needs to be pulled fully up to allow the piece out at the back. There aren't any screws that hold it in, it just pops up with light pressure. If you really yank on it, you could probably crack or break it, but it's much less brittle than other old console plastic that I've dealt with.
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Unclip the harness for the cigarette lighter outlet
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So, now that you've got it out, remove the sound deadening material. You're faced with four bolts. These don't need to come out. I'm a big ree-ree so I did this this hard way. Learn from my mistakes, or not, your choice.
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Bolts holding the heat shield on. Mine were rusted beyond belief, so I had to cut them off.
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Jack jack jack it up! Make sure it's secure and not going anywhere before you put yo precious body underneath the vehicle
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Not sure if you can tell, but I put a socket on it and surprise surprise! It turned on the nut and didn't go anywhere.
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There wasn't a whole lot of room to do much else with my grinder, so I cut a vertical slit in it and used pliers or something to get it apart.
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After cutting the bolt off
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DERP things you grind are hot. Don't try to push on them with your finger, it'll burn right through the glove and skin too…
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Heat shield off! It was a pain to get out from what I remember, but I might be thinking of a different one, it's been a while...
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Oh lawdy, look at that shifter assembly, it's practically brand new! This is hiding under the heat shield, looking up from the bottom of the car.
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You don't need to take the bolts out. Like I said, I did this the hard way.
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Take the bolt out that holds the shift lever to the linkage.
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This is the bolt, not sure why it needed its own picture, but here it is.
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I put a coat or two of primer and then black rattle can on the cut bolts. I figured it was better than getting premature rust holes in my floor pan. I prepped the area to be painted with non-chloro brake cleaner.
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Don't take the bolts out, and don't lower the shifter assembly
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Don't lower it down
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Looking towards the front, I think the one on the right was the shifter linkage. You'll be able to easily tell just by looking at yours.
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Don't take the bolt out, and don't remove this
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Awesome tool for cleaning up threads and other rusty items
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You should not have removed this. I'm sure you went through much difficulty if you did, as it does not want to come out with the exhaust in the way.
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But here we are, my difficulties will afford you the opportunity to see things in a much more clear manner.
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Oh wait, this lifts up?! ZOMG, FML. (PS. you can do this with it installed and save yourself so much trouble)
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Here you can see the snap rings holding the shifter ball in the joint. You can also see how I had to cut the shift lever to get it out of the car… Again, totally not necessary if you follow the instructions.
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Joint disassembled. You'll need snap ring pliers and some fine flathead screw drivers (2).
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For the life of me, i couldn't get this thing out through the joint, so I was like WTH and cut it off, too. I'm sure with more patience you could do it without cutting it. I was not happy at this point.
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Here we are, a side by side comparison of the stock (in pieces) shift lever next to the new TWM shifter
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Ohh, now that's sexy!
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So, like a tard, I forgot I had to cut the old shift lever to get the assembly out. Since I took it out, I needs to go back in, and I'd already installed the new one, so out it came once more. I was a lot easier the second time, but I had to take a breather before I entirely blew up. Now that it's installed again (If you do it the right way, it should always be installed) it's time to lube it up! I used some Mobil synthetic grease and my HF grease gun and some rubber gloves to spread it around in there. (I found it hard to get the big lump at the end that attaches to the shift linkage to go through the joint, so I put some lube on it to ease it through the rubber boot at the bottom without tearing it. Once through and on the underside of the car, I wiped it clean so it wouldn't attract grit and grime. I lubed the bolt that goes through it on the bottom with the same stuff)
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Installed in the car
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Ooo!
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Since the bushings didn't fit my car (626) and TWM claims that they fit the MX6 (everything I've ever read has said that they're mechanically identical, and I refuse to believe that Mazda would change the shift lever between them, seriously, wtf), I had to get them to send another small one and then have them machined down a bit to fit.
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This is the thickness that they should be
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Delrin coated weighted shift knob
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Use the included tool to screw the stopper in to the desired height.
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This adapter screws onto the shift lever and then the ball screws onto the adapter
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All wrapped up and set to a height I like. I don't like how it looks unfinished. I might do something about it at a later date, but I have no interest in monkeying with it any time soon.
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Overall, it's a superior product. I feel that it's the highest quality shifter available for the GE platform. I give the short shifter itself a 10/10.

I'm a little bit disappointed by the shift knob, mainly because TWM advertised it as basically totally temperature impervious. Quoted from their site:

"CLIMATE INSENSITIVE: The Phantom is the ONLY Weighted Shift Knob available ANYWHERE that can be used in ALL extreme climates with absolutely NO discomfort caused by temperature extremes which means you can focus on enjoying the BEST shifting experience. Motorsports tested between -40 to +140 Fahrenheit."

I feel that this is false advertising. Absolutely NO discomfort? Ehh, close, but not entirely. Is is better than a solid metal shift knob? Absolutely. It still gets cold like plastic does, though, which may be a property of the Delrin, or perhaps it's the metal underneath transferring the temperature through it. I won't make conjecture, but when it's cold outside (20*F) I don't want to put my hand right on it. If I had gloves available I'd use them. I installed it past the peak of summer, but it was never uncomfortably hot sitting in the sun after coming out of work. I'll give the shift knob a 7/10. It's stupid expensive, and I feel that TWM's advertising is false and misleading.

My overall experience with TWM? After all of the positive things I'd heard about them, I expected the experience to blow me away. I was blown away by Crutchfield, and Energy Suspension. They're hands down the two most positive buying experiences I've had.

TWM's customer service was hard to get a hold of, and then the guy that I finally talked to challenged me on the phone. I know my car, I know my platform. I'm certainly not a knowledgebase, but I've researched almost every aspect of it over the course of almost the last four years. The fact that he did that was downright insulting. Of course he had no way to know that, but that's not how you treat customers. Period. I give my overall experience with TWM a 4/10. If I didn't have several friends that had positive experiences with them, I would be fully unable to recommend them. Personally I can't recommend them based on my experience, but obviously others have done well with them, so I'll leave it up to you. I don' think that you should have to take a gamble on getting good service if you want a quality product.

I think that they make superior products, but the price is staggering. When you shell out that much hard earned money, you have a right to expect a lot, and not just in terms of the product that you're getting. The entire process should be flawless.

Holy post Batman!
 
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Wes, in the future perhaps more timely updates will keep you from playing catch-up. LOL! Nice post/how-to btw.
 
Alright, time to get it in gear. These are some catch up pictures from whenever.

This is my very modest chest of tools. I've got a simple set of ratchets sockets and open end wrenches from Home Depot Racing (or maybe Lowes), a few other tools and a few chemicals. One day I'll have a baller setup, but for now, it all gets done with this. My grinder is my favorite tool! :D
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The bolts on my downpipe ate right through the fiberglass heat wrap. It's no wonder it only took 1-2 days for the rattle to come back. The downpipe contacts the bottom of my block right next to the oil pan, and at a certain rpm it sounds horrible. Good old Ebay fitment. I double wrapped it with heat wrap, but by the next day it was back…
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_______________________

More from the Yota build

Front sort-of-clip from the junk yard. I got all of this when I asked for the A pillars! :D
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Just cleaning them up
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Anyone want a windshield with only 15k miles on it?
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Josh drilling out the spot welds that hold it on. The smoke is from drilling lube
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Cuttttt itttt!
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This is a sweet tool for separating the metals after you drill the spot welds. I think I'll definitely need to get one for the future, or make one.
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New skin off
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Old clip freshly unskinned
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Test fitting, it looks pretty close already!
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This is what's left of my antenna, but Evan was giving me crap that my truck had neon, lulz
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Getting things lined up
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Using lots of clamps helps keep it in place should things warp a bit, plus it doesn't sit 100% the way it should after it's just been drilled, cut, and pried off of another truck, just from the bending and stress required to remove it
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Gluing it on… with liquid metal
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Attached!
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New spot welds
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Other side
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Welds ground down
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Filler
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Applied
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Sanded down the filler
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Trying to light the filler dust on fire… It didn't work
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Painted the areas with exposed rust with an agent that chemically converts the rust to something else that won't continue to rust
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For some reason, it started to turn gold on some of the parts. We didn't know what was going on, but we think it might have been because it was applied on fresh raw metal.
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Taped off for primer!
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Painting like Neo!
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Taped off
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Mr. Helpful
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Primered!
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Some seam sealer goop!
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With the doors installed, ready for transport
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Like Mono mentioned a while ago about his key cluster being attached with bolts that you can't remove, I took pics of mine when it was out. You can see where it attaches to the steering shaft on both sides and you can't put anything on either head of the bolt.
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Oh shoot, I forgot to tell you guys I'm going with a stack! :D
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Got my Team Ohio Marlon shirt!
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Hey I helped! Probably more than you did. Bazinga.

I've got pics too.
Doggies inspecting the front clip.
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"What are you doing, guy?"
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He's just a little guy...
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I'm sorry if I missed it but why did you need to replace the A pillars again?
 

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