Well that's all I could come up wiht man. There is not a hint of damage anywhere on the head, the top of the piston, the exhaust manifold, anwhere. I'm gonna pull the turbo and check, but It would be one hell of a lucky chance that somethign like that made it out wihout touching any other part in the engine.
It's more likely that it broke apart and shattered into smaller pieces. To make that piston evaporate would probably require at minimum of 3000*, at which point your engine would have melted.
From what I recall, Aluminum melts around 1300*F (I think that's cast though) so it is possible in theory.
Melting and evaporating are two totally different things. Besides, just because your EGTs are that hot, doesn't mean the pistons reach that temp. Also remember: your head is aluminum as well.
Detonation would have probably squashed the plug and left that piece banging around in there for awhile and like I said my AFR's were rich and timing was still conservative. (I know you can detonate with rich AFR's.) However considering where the timing was at, and the low compression of the engine, I still think if it detonated the results would have been more catastrophic.
True. However, just to note: if your timing is too retarded, your EGTs will climb. I doubt that was the case here though.
The thing that REALLY has me scratching my head is the fact that it is exactly the same as my last engine, which means it's something specific to my car. Why that valve? (Head was worked after it blew last time so I can rule that out...)
I wouldn't necessarily rule that out, but I admit it's improbable.
I really need some ideas here guys, anything you can think of.
Well, if you got all new injectors, it can't be that. how about injector wiring?
I doubt it has anything to do with the engines, since you've had two totally different engines in there and ended up with the same result.
It's not the power you're making, because many people make more power than you and don't have such issues.
Could there be some sort of exhaust restriction in the manifold or something?
Perhaps you blew the welds on your intake manifold?
You also have a new water and oil pump, so I doubt it's an issue with either.
Man, this is really bizarre.