alot of ur questions can be answered like this....
1) depends on who fabricates ur custom exhuast
2)materials used to fabricate it
3) who ever fabricates it has a good knowlegde of how turbo exhausts should flow
it all depends on these three points to answer ur questions, im gettin a shop locally that does custom turbo kits for hondas and upgrades for wrx to fabricate my turbo back exhuast....full 3" all the way to th emuffler and no cats or resonator should net some nice whp gains.....if u do not want to hassle with the propects of havin to trust someone u dont know to fab ur exhaust...buy a production exhaust from ion, greddy, magnaflow, etc etc.....also i recommend stainless steel for ur exhaust....headaches aside ull be happy u forked over the extra cash in the long run.....