AWD Ms3

jp4130

Member
This was posted in another thread, after I wrote my reply I figured I should start this thread now. I was going to wait till i could have a good basic plan on how to get this done, I still have blanks to fill in.
Please keep any comments like: That's a stupid idea get a subaru. To yourself.
Anyone have well thought out ideas To get this done?


Quote:
Originally Posted by Haltech
Have you guys confimed which AWD system the MS6 uses ( IE: Volvo Model, etc )? I wonder if there is something already made out there or can be had from overseas.

I personally wouldnt mind a 50/50 ratio MS3 if i could do it for $3K.

You said the AWD is adjusted from the rear end somehow.. i wonder if the ratio can be changed with a simple gear change?


As far as the ECU goes, you should be able to flash straight to a MS3 ECU without having to replace your MS6 ECU is you went with manual AWD control. This should save the wire nightmare at least. I succesfully did this to my Focus SVT. I went with a Focus RS setup and the flash went fine. Ive also seen this done with various Ford trucks & cars.



I have done a little looking into this for my speed3. It looks like the transmissions are only used in our cars (3and6). The 6 has a power sending unit that I believe bolts onto the 6's transmission. My hope is that it will bolt onto the 3's transmission as well. I am going to get the shop service manual for the speed 3 and 6 transmission it is a seperate manual from the shop manual i allready have . It is the same manual for both cars. with this manual i will be able to see the exact differences that are in place to put the power to the rear shaft. The things i do Know ARE:
Power is always sent to the rear drive shaft(50/50 looks very promising)
As for that last question. No the rear differential needs to have the same gear ratio as the front; the wheel speeds have to be the same. A diff is the only way to split power front to rear
The power sending unit it is watercooled from the factory.
There is no center diff (like an STI) the power is always going to the rear diff.
Then it is utilized by an electromagnetic clutch to use up to 50%.
With this system permanent 50/50 could be atianed with any type of rear diff. Problem is we need to find out which diffs are available with the right ratio.
Also with 50/50 wieght could be saved with lighter simpler rear diff.
That is cool what you did with focus.
Problem is our engine management is so tied in with the steering abs and every other sensor one could imagine.
I do not know how simple it would be to do something similer to what you did with your focus.

I do not want to post any misinformation.
When I have found out everything that would need to be done(or close to it) to make a 3 50/50 awd I will start a new thread.
This I am sure will take a while but I am slowly finding out how it works and what parts solutions will have to be incorperated into such a project.
If anybody reads this whom has also found out useful info maybe start a thread i am not ready yet i need to get that manual.

Please do not reply get a subaru. I want a MAZDASPEED 3 AWD. Anybody ever starts talking about this thats all you hear.
 
Good luck with this man, I want to see this.....not try to be a smartass
I really want to see someone do this.
 
Has anyone found or looked for photos of the AWD Axela in Japan? That might tell us if the floor pan is the same or different as our MS3. I have a buddy who wants to AWD his Escort GT(R) with BP-T motor and that's going to require him to weld in a new floor pan.

Perhaps if someone from a market with the AWD 3 could get some shots of the AWD system so that we might see how it all looks under there.
 
As far as I know awd is only available in japan. The ms3 platform is Ford C1, which is designed for fwd and awd. The volvo s40/v50 awd, Euro Focus and the ms3(and other cars) use this chassis. So I imagine the jdm awd mz3 rear suspension should bolt on our ms3. But we should see if the rear volvo s40 suspension could work.

jp, you said that we need to find a rear diff that is the right ratio. Well, if we use the ms6 tranny, all we need is a ms6 rear diff, because is already matched from factory. The problem that I mention on the other thread is the rear torque bias on cornering. That is controlled by the ms6 magnetic clutch pack. Imo trying to fit the sensors and wiring to the ms3 will be very difficult.

I think that we would be better setting the rear diff with a manual on/off control. On for straight drag racing, off for track/highway use.

***Edit***

Here's a pic of the ms6 magnetic clutch pack:
 

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Mazda uses the magentic clutch pack. We need to know what Volvo uses. Did Mazda involk their setup or design there own. This will answer a lot of questions and steer us in the right direction.

Are the AWD Volvo's automatic or manual.. That is the first answer we need to get.

Anyone know someone with a real Axela? We are going to need specs off those.
 
If a 91 323/Escort GT can be converted with 323 GTR (Japan only) parts, there's no reason our cars can't be converted, seeing as there is an AWD model, with parts that ought to bolt in. It's just a matter of securing said parts, and making it work without some crazy electronics.
 
Thiis is going to be a lot of work, but... we need to begin a parts list, chassis schematics and cross reference parts list.

The Axela seems to be the only good source to go off of.
 
As far as I know awd is only available in japan. The ms3 platform is Ford C1, which is designed for fwd and awd. The volvo s40/v50 awd, Euro Focus and the ms3(and other cars) use this chassis. So I imagine the jdm awd mz3 rear suspension should bolt on our ms3. But we should see if the rear volvo s40 suspension could work.

jp, you said that we need to find a rear diff that is the right ratio. Well, if we use the ms6 tranny, all we need is a ms6 rear diff, because is already matched from factory. The problem that I mention on the other thread is the rear torque bias on cornering. That is controlled by the ms6 magnetic clutch pack. Imo trying to fit the sensors and wiring to the ms3 will be very difficult.

I think that we would be better setting the rear diff with a manual on/off control. On for straight drag racing, off for track/highway use.

***Edit***

Here's a pic of the ms6 magnetic clutch pack:

awsome where did you find that pic? I wanted to use something else lighter; but after i came to my senses i realized this would be much simpler than a center diff setup. so we need a drive shaft the power sending unit that bolts to the speed 6's and the speed 3's tranny (fingers crossed).I still need to confim what machining parts would be needed. Lastly a way to trick the rear diff into being 50/50, or close to it permanantly.

Thiis is going to be a lot of work, but... we need to begin a parts list, chassis schematics and cross reference parts list.

The Axela seems to be the only good source to go off of.
(iagree)

Any one who can find any of the things please post pictures schematics etc.
Awsome picture redspeed.(drive2)
 
If we get a ms6 tranny, it should bolt to the ms3. Same engine, same tranny down to the gear ratios. So no need to to trying to bolt the power takeoff unit to the ms3, but it should work anyway.

Does anybody have a pic or schematic of a volvo s40/v50 rear suspension layout? I've been looking everywhere and can't find anything.

And, found another ms6 awd pic. If you are looking for ms6/ms3 info online, remember to also search for mazda 3/6 MPS because that is the name in the rest of the world, except japan.
 

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If we could bolt it on it would be cheaper; we could just buy the part new if need be. Once i get the transmission shop manual from mazda i will see how feesable this option is. Otherwise the whole transmission is the way to go.
A wriiten off speed 6 would be a good find. Probably the most viable way to make this happen without tons of $$$.
I have tried to, but i have found no pictures of tghe volvo setup.
 
How about contacting DG Motorsports to see what parts they used to convert their MS3 to AWD. I read they used the system out of the MS6.
 
How about contacting DG Motorsports to see what parts they used to convert their MS3 to AWD. I read they used the system out of the MS6.

Contact them, they'll just leave you hanging. Their "AWD" MS3 is nothing more than a repainted version of the GT with some carbon fiber parts, and racing seats. I saw it in person, and took pics that were posted else where on this forum. Then again, I could be wrong, they "could" have an actual test mule which is a real AWD MS3, and the one I saw was just a show piece, but who knows....?

But back to the OP: Keep us updated with extras that you find out!! I'd def. love to convert my Speed3 to AWD!! (rockon)
 
If DG has one. WE hope they do. But the sema car (sitting at mazda now) was confirmed as FWD only! Which means if they have one. it hidden
 
I read on another post somewhere that the speed6 guys have a unit seperate from the main ECU to control the AWD system. You may want to do some digging on the speed6 forum to see what they know about their AWD and how its controlled.
 
I read on another post somewhere that the speed6 guys have a unit seperate from the main ECU to control the AWD system. You may want to do some digging on the speed6 forum to see what they know about their AWD and how its controlled.

Yes, it is a separate unit. But who wants to try and make a custom wire harness and retrofit all the sensors mazda put on the ms6 just to control the awd. Can it be done? Yeah, but it will be very labor intensive and a lot of trial and error. Too much sensor to ecu feedback and calibrations for somebody to do it in their garage imo.
 

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