2" or 2.5" tubing for DIY FMIC setup??

GA_MZDASPEED said:
Hot air is thinner (less mass/volume, very low viscosity) and can be forced through smaller openings using less energy (think: water through a straw vs milk shake) the milk shake IS less dense but more viscous. If fluid dynamics can be used for advanced aerodymanics it makes sense that the idea of viscosity can be used in this discussion. the opening that ALMOST ALL of exhaust gases exit the turbo through is very small. this is done on purpose the small opening creates the EXTREME velosities that are needed to spool up the turbo and compress the cooler denser air on the compressor side. between the exhaust pulses of the engine these high velocity gases will accually PULL the slower gases behind it. the gases that get compressed on the compessor side rise in tempeture by hundreds of degrees. these now hot gases must now exit the compressor housing and do so through a relatively small opening to maintain this velosity and take advantage of the scavenging effect the high velosity gas has on the gases behind it. this means that the velocity of the hot gas is most important.(hot charge air in this instance) equal volume of gas through smaller hole = higher velocities

these gases then pass through the intercooler (or interwarmer) and emerge out the other side cooler denser and harder to push through the same diameter piper. while you can do it if you want to it will compress the gases and reheat them some (SEE : ideal gas law). the larger diameter pipe will move the gases with minimal reheating of the charge air.

also the velocity of the intake charge it not as important as one would think (in the charge pipe). the intake manifolds on modern engines are HIGHLY engineered to take advantage of the intake stroke pulses and tuned to produce a compromise of volume and velocity through the length and shape of the intake runners in combination w/ the specific volume of the plenum feeding those runners....so the intake charge velocities are generated there and the charge pipe can be larger to keep the reheating to a minimum.....you know.........maybee?

(blah)(blah)(blah)(blah)

First,

Thanks for the insight. I can see this side of the arguement. Basically, we are to flow the hot thin air through the smaller pipe, since it flows easier and we can keep the high velocity up as much as possible to aid in the filling of the system. You talked about scavenging low pressure air behind- but I think that only applies to the exhaust side (and only pre-turbo). I would think the intake side would approach a smooth flow the faster the turbine spins. Nevertheless, the outlet on the turbo is small, probably is for a reason.

Then after the air goes through the IC, it is more dense, which makes it a little harder to push through piping, so we ease the restriction and make the piping larger. However, we must also remember that now there is a smaller volume of air to travel through that pipe, which in itself will take away some restriction in flow through the piping. Without a lot more knowledge in the physics department I cannot prove or disprove either concept, but I know that each has merit on its own. One would win out over another, maybe the happy medium is in fact the larger pipe to feed the TB.

I guess I could do my PVC poor mans FMIC piping with both sizes and see what works better, turbo lag, etc. But I don't have access to a dyno, so the data would not be available. I could do an RPM slope graph with the LM-1, but that wouldn't show HP numbers, only relative numbers acceleration. But, it would tell which worked better, (if even measurable). And then the whole weather condition stuff comes in, and its probably a worthless test.

Okay, I think I'm sold on 2" to the IC and 2.5" to the TB. Plus it will be easier to run the 2" to the FMIC in the first place. And that's worth something . . . :D
 
Kypatrick said:
im not arguing but doesnt air EXPAND when its heated? Just tryin to make sense of it all!

We talked about all this earlier. You might go back and read the entire to see what you can find. There was a good bit of discussion.
 
For the record,

The turbo guys at hotrodders site said the same thing: 2.0" first to carry the less viscous (easier flowing) hot air, then 2.5" to carry the thicker air to the TB.

One guy had that size piping on a 2.8L Datsun making 350 at the crank on 15 psi. If it good enough for him, surely it is for me :D
 
Come on guys, volume and density are NOT the same thing! My $.02, I have to agree with what everyone else is saying. Mass/Density and Volume are two completely different things. Mass/Density= the number molecules inside something solid, liquid, or gas (like oxygen), Volume= the size or amount of space an object takes up. That being said, everything expands when it is heated, gas, liquid and solid (Law of Thermodynamics). When air is heated it's VOLUME does expand, it's MASS/DENSITY does not.


Time for an analogy, take the internal combustion engine, it's basically a really big turbocharger/air compressor. It takes in cold air, heats it up (through compression and combustion), and lets out air that is much hotter than it was coming in. If what you guys are saying is true about needing bigger pipes for cold air and smaller pipes for hot air then how come exhaust piping is always bigger than intake piping? If you use that logic then we should all be running around with 3" intake pipes and 2"-2.5" exhaust pipes right? Everyone knows that's not an efficient setup! It's the other way around, smaller piping for the intake so the cold air (with MORE DENSITY but LESS VOLUME) has more velocity and bigger piping for the hot exhaust air (with LESS DENSITY but MORE VOLUME).


But hey what do I know? I'm an Electrical Engineer, not a Physics teacher. Don't take my word for it, take the book's. Sorry about the bad scans, btw.
 

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Lodivigo said:
...If you use that logic then we should all be running around with 3" intake pipes and 2"-2.5" exhaust pipes right? Everyone knows that's not an efficient setup! It's the other way around, smaller piping for the intake so the cold air (with MORE DENSITY but LESS VOLUME) has more velocity and bigger piping for the hot exhaust air (with LESS DENSITY but MORE VOLUME).

You are talking about a totally different system. We are talking about intercooler piping, not the difference between pipe sizes for exhaust gas and intake air. And in reality, you are actually wrong about intake being smaller than the exhaust and it being the way to go. There are a lot of setups where the intake piping is the same size or even bigger than the exhaust.

You guys can analyze this to death, and the answer was in my first post.

LARGER IC pipe for cool air, smaller IC pipe for hot air.

No mathematical theory or physics preaching is going to change that. Don't believe me still?... fine, build a bad system, and enjoy your even slower car.(evil)
 
hotrodf1 said:
For the record,

The turbo guys at hotrodders site said the same thing: 2.0" first to carry the less viscous (easier flowing) hot air, then 2.5" to carry the thicker air to the TB.

One guy had that size piping on a 2.8L Datsun making 350 at the crank on 15 psi. If it good enough for him, surely it is for me :D

But you are apprehensive about listening to someone who runs the same boost and power numbers on a stock motor 2.0L MSP?... lolwtf.(screwy)
 
505zoom said:
You are talking about a totally different system. We are talking about intercooler piping, not the difference between pipe sizes for exhaust gas and intake air.

It's an analogy, look to the deeper meaning...it still deals with the subject of air and how it reacts to temperature change. (braindead

505zoom said:
And in reality, you are actually wrong about intake being smaller than the exhaust and it being the way to go. There are a lot of setups where the intake piping is the same size or even bigger than the exhaust.

Ummmm no. Ok...setups with intake piping being the same size as exhaust piping is one thing, I'm sure there are setups like this that make great power, but it makes absolutly no sense to have intake piping bigger than the exhaust. Why? Well for starters what the hell is your engine gonna do with more air than it can get rid of? That is a "bad system".

505zoom said:
No mathematical theory or physics preaching is going to change that.

This sentence makes no sense to me, do the laws of Physics not exist under certain hoods or just yours? (headshake

505zoom said:
Don't believe me still?... fine, build a bad system, and enjoy your even slower car.(evil)

Lol, I'm not the one building the system, hotrod is. But if your non "bad system" reflects your physics knowledge, I'm not too worried about being slower. :rolleyes:

SeR_Cyclops said:
lol nice....

Lol, thanks.


Cheers Everyone (cheers)
 
Lodivigo said:
Lol, I'm not the one building the system, hotrod is. But if your non "bad system" reflects your physics knowledge, I'm not too worried about being slower. :rolleyes:

Excuse me? I know who is building the system, and I wasn't even talking to you except for the first part of my post where I was directly replying to you. You can pretty much suck my balls now though asshole.

Lodivigo said:
it still deals with the subject of air and how it reacts to temperature change. (braindead

Hmm, well when your derived conclusion is dead wrong, obviously it doesn't in this case.

Lodivigo said:
Ummmm no. Ok...setups with intake piping being the same size as exhaust piping is one thing, I'm sure there are setups like this that make great power, but it makes absolutly no sense to have intake piping bigger than the exhaust. Why? Well for starters what the hell is your engine gonna do with more air than it can get rid of? That is a "bad system".

Ummmm, ok... 4" inlets are on a lot of turbos out there, many of which are running on cars with a 3" or 3.5" exhaust. I was only making a point that you can't just say "intake pipe is smaller than exhaust pipe, so the same rule must apply here". It doesn't work like that.

Lodivigo said:
This sentence makes no sense to me

Then let me clarify what I meant for you... When you take a bunch of crap that doesn't even begin to apply to the question at hand (what I meant when I said "mathematical theory or physics preaching"), you are never going to change the simple fact that it works better to do it the way that I (and everyone else who knows what the **** they are talking about) say to do it. Does my sentence make any sense to you now? Stop spreading misinformation... It is NOT better to do it the way you are saying to do it.
 
(encourage

I don't have time to give a good decent reply to this right now since I am at work...but wow dude, you wanna preach to me about spreading misinformation? You are dead wrong about the way air acts in regards to volume when it is heated, less dense air does not mean less volume, can I make it anymore clear? Forget about the analogy and comparitive examples brought up, we are talking about air....it's density, and it's volume, pure and simple. It doesn't matter what kind of example or setup we are talking about because it's all ******* relative! Air acts the same no matter what application because of fundamental laws of Physics!!! Please, prove me wrong, I'm not talking about different systems making different powers and s*** like that. No...prove me wrong and show me that air is the one thing in the universe that doesn't expand in volume when you add thermal energy (heat).

As for being an asshole, I could really care less how I come off to you. You and I have one thing in common, intolerance for people who spread misinformation, and YOU are spreading misinformation about how air works when heated and cooled regardless of whatever system we are using as an example.

Back to work, more replies later. I do hope some Physics educated peeps will have chimed in by the time I get off of work.
 
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damn.. its sad a simple discussion turned into a nasty argument... lets all rem. there are many ways of doing things.. even if one is " right" and one is "wrong..." you got to rem. the world was flat beofre some one questioned it... so.. it doesnt hurt to toss ideas back and forth..

even if we already know one way or the other.. it never hurts to inform...
information is that.. good or bad... right or wrong.. each of us needs to be the judge... not the executioner
 
orphman said:
damn.. its sad a simple discussion turned into a nasty argument... lets all rem. there are many ways of doing things.. even if one is " right" and one is "wrong..." you got to rem. the world was flat beofre some one questioned it... so.. it doesnt hurt to toss ideas back and forth..

even if we already know one way or the other.. it never hurts to inform...
information is that.. good or bad... right or wrong.. each of us needs to be the judge... not the executioner

Agreed, like I said...sorry if I come across as an asshole, but the snide comments about other peoples "bad systems" and being slower just seemed rather pointless. Needless to say it rubbed me the wrong way, whether or not it was directed at me. Keep it civil, keep it intelligent, not immature and unproductive.

30 mins till lunch...and another 4 hours to go.
 
**** it, who needs a lunch break.

505zoom said:
Excuse me? I know who is building the system, and I wasn't even talking to you except for the first part of my post where I was directly replying to you. You can pretty much suck my balls now though asshole.

Not even gonna waste time with this useless statement, civil and intelligent, not immature and dumb.

505zoom said:
Hmm, well when your derived conclusion is dead wrong, obviously it doesn't in this case.

Like I said, prove it. Prove to me that when you heat air it's volume doesn't expand and that in fact it contracts. Unless you've discovered some new gas law or variant of thermodynamics, you're not gonna win this one. The scans I provided were taken directly from a Physics book, I'm not making this s*** up. I'm not saying that you are, but if you're gonna argue about it you'd better have some hard data to go along with it.


505zoom said:
Ummmm, ok... 4" inlets are on a lot of turbos out there, many of which are running on cars with a 3" or 3.5" exhaust. I was only making a point that you can't just say "intake pipe is smaller than exhaust pipe, so the same rule must apply here". It doesn't work like that.

Please explain why it doesn't work like that. Why would the Ideal Gas Laws and general theory of Physics suddenly change when applied to intercooler piping? You continue to talk about different setups and how this is different from that and whatnot but you still haven't addressed the subject of air and how it reacts when cooled and heated. You can't say it's not a relevant subject from setup to setup because ALL of them work off the principals of Physics dealing with gas (air), there is no way of getting around that.

505zoom said:
Then let me clarify what I meant for you... When you take a bunch of crap that doesn't even begin to apply to the question at hand (what I meant when I said "mathematical theory or physics preaching"), you are never going to change the simple fact that it works better to do it the way that I (and everyone else who knows what the **** they are talking about) say to do it. Does my sentence make any sense to you now? Stop spreading misinformation... It is NOT better to do it the way you are saying to do it.

OMG, this last line, please show me exactly where I typed up how to do anything setup wise on intercooler piping! You are the one telling other people how they should build their cars, not me...get it straight. I called you out on the fact that you're running around saying that air gets denser and therefore has more volume when they are not even the same thing! You keep typing up the same thing claiming that Physics doesn't apply to this argument. Are you freaking serious?!?! Physics just magically doesn't apply here??? Please get a clue.


25 minutes left to eat, not too bad.
 
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Wow.

Out of hand it did get.

As far as the arguement for using a smaller intake than exhaust, it doesn't hold up. Yes, the same mass of air might occupy less volume before it gets heated in combustion, however in a low pressure / high pressure system (think A/C compressor, turbos, IC engine) the suction side is always more sensitive than the pressure side. That's why the big hose on your power steering is the suction. Also why a free flowing intake to the turbo is important.

I already stated previously that the pressure side of the system is less sensitive to flow restrictions than the suction or low pressure side. That's straight off the air flow physics site, forget the name.
 
505zoom said:
But you are apprehensive about listening to someone who runs the same boost and power numbers on a stock motor 2.0L MSP?... lolwtf.(screwy)

Hey - just trying to get some facts, not just someone's opinion ya know. That post you are referring to said that you were RIGHT. The hotrodders.com guys areed. No need to insult . . .
 
hotrodf1 said:
However in a low pressure / high pressure system (think A/C compressor, turbos, IC engine) the suction side is always more sensitive than the pressure side. That's why the big hose on your power steering is the suction. Also why a free flowing intake to the turbo is important.

I'm totally in agreement with that. Volumetric efficiency, air velocity, and the least amount of restriction possible are very important in the low pressure side. However you must remember that an intake that is too large in diameter will hurt air velocity. There has to be balance in size overall. There is an ideal diameter piping for maximum air velocity but any bigger than that and you're just adding more area that the air has to flow across, too much area=drag.


hotrodf1 said:
Out of hand it did get.

Sorry to s*** on your thread dude, I hate smart ass comments though and couldn't resist. I will try to refrain if 505 can, hopefully it gets better from here on out.




Lol, I'm not gonna get any work done today...
 
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Finally done with work, thank god.

I thought I'd post some interesting reading from Corky Bell's book. The first two pages deal with intercooler piping and air velocity. According to him 2.5" piping is good to around 400hp. The math hurts my head right now but if you want to find the coefficient of drag of 2" piping just plug that into the formula where 2.5" is. If your planning to stop at 300-400hp then I'd say 2.5" is a good place to start.

The last two pages touch upon piping diameter as well but for the exhaust side. Yes yes I know, different setup/subject/whatever, but it does talk about air velocity, the expansion of gas (air) due to temperature, and the extra piping volume needed to accomidate it.

I'm done for now, time to hit the bar (drinks) (thinkbeer
 

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