JosueP5's '03 Protege5 Build Thread.

So, pretty much I'm ******......because I don't know what half of what cheese posted means, let alone how to diagnose? I'm frustrated enough with it...

And here I was getting all pumped up because I have so little in the car....FML.
 
Nah, you're alright. These cars are just quirky. Try running a good fuel cleaner thru the car. That always seems to help me. Double check all your vacuum hoses and tighten your intake clamps.
 
Nah, you're alright. These cars are just quirky. Try running a good fuel cleaner thru the car. That always seems to help me. Double check all your vacuum hoses and tighten your intake clamps.

Like I said in text man. These cars can be finicky with the CEL. Things have to be just right. I'll keep talking to you thru text.
 
Nah, you're alright. These cars are just quirky. Try running a good fuel cleaner thru the car. That always seems to help me. Double check all your vacuum hoses and tighten your intake clamps.

What's next, because I did all that already...lol
 
Well, what I would try next is remove the upstream O2 sensor (closest to the engine) and clean it. I've used carb cleaner or an circuit board cleaner.
 
I've always heard/read that you should never clean an O2 sensor... The chemicals will destroy the sensitive sensor.

I don't get it though, the motor and header are from my car and I haven't had those problems. So I don't think it's the O2 sensor. Maybe it's just bad gas or something. I'd fill her up with 93 and run some fuel injector cleaner (since it's his fuel rail). Maybe they are dirty or something.

But don't get down too much about the Pfizzle, Josh. We'll get it sorted out, no worries.
 
Before the upstream sensor, so, at the exhuast manifold flange?

Evan and I made a startling revalation earlier. The big vacuum line that goes from the brake booster to the back of the intake manifold, was tapped into by a vacuum block on the old setup. We just used a regular piece of hose from Auto Zone to make a new line. I was looking at it today, and while I made sure to use enough so that it wouldn't kink, it looks like there's a kink forming where it comes out of the booster. It's not TOTALLY pinched off and restricting flow, but I have to believe that it's supressing it quite a bit. Also, Evan checked the manual, and there's supposed to be a check valve in that line, something I definitely DON'T have, so that's another possible culprit.

In other good news......passed E-Check! haha I disconnected my battery at lunch, so the ECU would hopefully be OK by the time I got tested after work, but there still wasn't enough memory in there for them to just plug in and test. They had to put it on the rollers and just check the emissions, so I passed that way. Kicked myself in the ass though, because I was watching how many miles I had on the 1 and only tank of gas I've put in it so I could check my MPG. But, low and behold, all that went to 0 after I disconnected the battery. LOL It had to be around 290 though, so I got around 25 MPG...not too shabby.
 
It had to be around 290 though, so I got around 25 MPG...not too shabby.

Unless you were really flogging it you've got a bit of a problem with that kind of mileage. Mine was that bad when my (only one, lol) O2 sensor had the wires chewed by rodents and was totally disconnected. I was getting a CEL, too, and it was running really rich in open loop mode.
 
Yea, you'd have to have a big exhaust leak at the flange or have a cracked manifold. I think you'd notice that...

There's supposed to be a check valve on that line but I don't see how that would make you run lean. The only problem you'll run into is that you'll have less "boost" available when you apply the brakes after keeping the throttle open.

Great news about the e-check, that means you have a year to figure out this P0171 thing, right? :D
 
Unless you were really flogging it you've got a bit of a problem with that kind of mileage. Mine was that bad when my (only one, lol) O2 sensor had the wires chewed by rodents and was totally disconnected. I was getting a CEL, too, and it was running really rich in open loop mode.

I didn't think 25 MPG (80% city/20% highway) was horrible? I've read plenty of other people in that range. And again, I wasn't exactly easy on it. I wasn't redlining every shift or anything, but I wasn't shifting at 2500 and braking 1000ft before the stoplight.

Yea, you'd have to have a big exhaust leak at the flange or have a cracked manifold. I think you'd notice that...

There's supposed to be a check valve on that line but I don't see how that would make you run lean. The only problem you'll run into is that you'll have less "boost" available when you apply the brakes after keeping the throttle open.

Great news about the e-check, that means you have a year to figure out this P0171 thing, right? :D

Is insufficient vacuum the same as having a vacuum leak? Or, will the problem with this line only affect the brake booster, and not necessarily the intake side of the equation? It's not like the intake is pulling vacuum from the booster or anything, it's the opposite.

And yea, one whole year! hahaha I'll sell the car if it takes that long though!
 
Is insufficient vacuum the same as having a vacuum leak?

Depends what you mean by "insufficient vacuum". When you open the throttle all the way the pressure in the intake manifold isn't that much lower than atmospheric pressure. In that case the check valve prevents the brake booster from sucking in any air. Maximum (negative) pressure is reached in the intake manifold when the throttle is closed. In that case air is pulled from the brake booster thus creating a vacuum. The check valve maintains that vacuum.

A vacuum leak occurs when unthrottled air enters the intake manifold which reduces the maximum negative pressure that can be achieved. This makes the car run lean and reduces the effectiveness of the brake booster (if it's a bad enough leak).

So "insufficient vacuum" at idle would be a good sign that you have a vacuum leak. If you already knew that please ignore this set of paragraphs :P

Or, will the problem with this line only affect the brake booster, and not necessarily the intake side of the equation? It's not like the intake is pulling vacuum from the booster or anything, it's the opposite.

That's right, it shouldn't affect the intake. Unless there's a leak in the booster itself, but can that even happen?
 
Nice project!

Newbie here just signed up to ask a quick question, but hopefully will stick around for a while as I'm looking at purchasing a P5 when I get back from my UK trip in a few weeks. Anyway, the reason I'm posting is to ask what wheels are on the car? I've been looking at wheels that retain the factory size but still look good and those have caught my eye.

Thanks!
 
I didn't think 25 MPG (80% city/20% highway) was horrible?

25 mpg isn't bad. The lowest I've ever gotten was 23 mpg and that was the dead of winter when I'd let the car warm up while I was cleaning off the ice/snow. Normally I'm around 30-32 and 36 or so on a trip. The best I've ever seen was 41 mpg on my way to NYC about 6 years and 70k miles ago. Didn't you leave that boost/vacuum gauge on the car? What's it reading at idle/driving/WOT?
 
We'll try my old brake booster line with the check valve and see if that helps. And I typically got 26mpg driving around town with little highway time.
 
Depends what you mean by "insufficient vacuum". When you open the throttle all the way the pressure in the intake manifold isn't that much lower than atmospheric pressure. In that case the check valve prevents the brake booster from sucking in any air. Maximum (negative) pressure is reached in the intake manifold when the throttle is closed. In that case air is pulled from the brake booster thus creating a vacuum. The check valve maintains that vacuum.

A vacuum leak occurs when unthrottled air enters the intake manifold which reduces the maximum negative pressure that can be achieved. This makes the car run lean and reduces the effectiveness of the brake booster (if it's a bad enough leak).

So "insufficient vacuum" at idle would be a good sign that you have a vacuum leak. If you already knew that please ignore this set of paragraphs :P



That's right, it shouldn't affect the intake. Unless there's a leak in the booster itself, but can that even happen?

No, I didn't know any of that....and I had to read it 3 times for it to sink in. lol

I doubt the booster is bad, but I guess stranger things have happened? Evan has his hose/valve still, so we're going to put it on this Sunday. Also going to recheck the manifold bolts, and throttle body as well.

I was thinking about throwing a fuel filter in there for s***'s and giggle's, but Auto Zone said it was part of the fuel pump, and that was $135.

Nice project!

Newbie here just signed up to ask a quick question, but hopefully will stick around for a while as I'm looking at purchasing a P5 when I get back from my UK trip in a few weeks. Anyway, the reason I'm posting is to ask what wheels are on the car? I've been looking at wheels that retain the factory size but still look good and those have caught my eye.

Thanks!

Well, as you can see, I guess they can be tempermental. LOL I'm loving the car so far though, it's all that I wanted and more!

I'm not 100% on the rim brand. The guy never told me much about the mods. There are some markings on them that say "A-Tech MONOBLOCK" and a bunch of numbers that are probably the bolt patterns the rims fit, as well as "16x7". After a quick google search, A-Tech MONOBLOCK seems to be the brand/model, but I don't think they're available anymore.

25 mpg isn't bad. The lowest I've ever gotten was 23 mpg and that was the dead of winter when I'd let the car warm up while I was cleaning off the ice/snow. Normally I'm around 30-32 and 36 or so on a trip. The best I've ever seen was 41 mpg on my way to NYC about 6 years and 70k miles ago. Didn't you leave that boost/vacuum gauge on the car? What's it reading at idle/driving/WOT?

No, boost gauge is in Cali now. lol

That boost leak tester Cheese posted looks like it might be worth a shot, since a vacuum leak is thought to be the source right now.
 
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