I just did this yesterday on my '02 ES. My brakes were SHOT, so it was time to spend some money on brakes either with stock replacements, or look into big brake upgrades.
I was about to pull the trigger on the Revolution Brakes upgrade kit with the Wilwood Ultra-Lite's, but a local member tipped me off to looking into the 6 swap. I read through every damn page of this thread this past Tuesday, made a few phone calls, and collected all the parts Thursday and Friday. Yesterday everything went on.
Talk about a damn bolt-on setup. I got a set of calipers from an '06 Mazda6 with about 50-60k on 'em for a whopping $20 each from a local junkyard. All the seals and slides looked and worked great. There were pads still in the calipers and all pads had very nice even wear so I was good with using them as is.
A pair of decent rotors from AutoZone for $63 each and a set of Duralast Gold pads for $40 and I was off to turn some wrenches.
Calipers: $40 (2@ $20/ea.)*
Rotors: $126 (2@ $63/ea.)*
Pads: $40
*(+tax) I got a 10% discount for the AZ parts for reasons I'm still trying to figure out, so $158 after tax, etc.)
Grand total: $198
I know I should have torn down the calipers and cleaned/painted them, picked up a set of Brembo rotors, and my favorite Axxis Metal Master pads (if they're even available for the 6), and done it real right, but in a hurry and a pinch for time this worked out just fine.
I'm almost done wearing off the pad and rotor glazing (yeah I didn't have any brake-kleen [oops] and didn't want to let that delay the process), but I can already tell there's far less pedal effort and a very much improved stop. This is a wicked easy and cheap upgrade that's worth every damn penny.
The rotors definitely weight a bit more than the stockers, which does add to the unsprung corner weight. It's only very minimally noticeable. Until I burn off all the glazing, I'm not going to push the car hard, but I intend to so I can see if it affects the understeer I've tried to hard to get rid of.
I might come out of my auto-x retirement of 8 years and really see what I can do with these brakes.
Oh the best part of all... ...they fit (barely) under the stock 16's without any modification at all.
Only negative...
I would not suggest using stock Protege lines with these as they will no longer be able to clip into the tab on the struts. I'd look into if you can use the MZ6 stock lines, or just bite the bullet and go with SS lines as long as the strut clip slides freely on the line instead of being in a fixed position. Just to hold me over until I figure out a more permanent fix, I just used some safety wire and tied the line to the body of the strut but i would not recommend it as a long-term fix.
No pics during the process (phone was MIA while I was doing the swap), but I'm going to be buying another pair of calipers and going ballz-out on the rotors and pads, and SS lines, and will do the right thing with tearing down, rebuilding, and painting the new calipers and rotor top-hats too.
I highly recommend this upgrade to anyone even needing new rotors and pads. Spend the extra couple bucks and do this. These brakes should last a lot longer than the stockers and should not turn to mud on high-speed stops like the stockers do