Poll 2.5T Coolant Leak/Engine Replacement

Who is having coolant leak issues and have had their engines replaced?

  • Yes

    Votes: 48 40.3%
  • No

    Votes: 71 59.7%

  • Total voters
    119
After all that, not to take another 15 min and "burp" the engine. Crazy. So on your repair order did they list the part number PYY1-10-SJ0C for the new head. My mazda guy says they have had about 4 revisions over the years. Curious which one is the latest and greatest
Yes, mine lists the PYY1-10-SJ0C. Hopefully it's a good one. I do see the tsb I downloaded awhile back has the part listed as SJOA as the replacement part. So is mine the 3rd revision of 4? Is the 4th revision a letter 'D'?
 
I had a small leak on my 2.5 Mazda5 coming from a failed O-ring on the thermostat housing. I caught it because I'm *meticulous* on my maintenance. I check coolant and oil level every fill-up, so no engine replacement.

Also, I have a Kenwood stereo with an iDataLink Maestro RR interface, so I have full gauges on the screen of my stereo, instead of just an idiot light on the instrument cluster.
 
Yes, mine lists the PYY1-10-SJ0C. Hopefully it's a good one. I do see the tsb I downloaded awhile back has the part listed as SJOA as the replacement part. So is mine the 3rd revision of 4? Is the 4th revision a letter 'D'?
SJOA was actually #2 on the revisions. SJOC was the latest and greatest according to my Mazda guy. #4 I think? There's also an updated exhaust gasket which actually is the biggest Factor in preventing this from happening again they're saying.
 
Fully agree with the statistical issue of forums, but i think most are aware of it. You can even see the total number of vote isn’t really high.

What i can say though is that i browse this forum on at least a weekly basis, and there is about a new person reporting a coolant leak issue per two week on average on the other two threads on this topic. I still can’t figure out statistically if this is a large percentage or not, but it is definitely trending in the wrong direction in my opinion. Remember that there is also a large percentage of people not reporting on forums and using Facebook or reddit instead.

But i agree. Forums are a concentration of concerns and we shouldn’t panic about it, but it allows people to identify potential problems and address them early. For example, i had the screen spider web crack happen on my 2018 and i caught it 2 weeks before the end of my 3 years warranty because i new what to look for and that it wad serious thanks to the forum.
About 100,000 2nd gen CX-9's were sold in the US before Mazda modified the engine design to hopefully resolve this issue. I suspect if this was as wide spread as the forums would suggest, dealers would be bogged down with a ton of engine replacements. I see tons of CX-9's on the road and barely any in for service at my nearby Mazda dealer. Just my observation.
 
About 100,000 2nd gen CX-9's were sold in the US before Mazda modified the engine design to hopefully resolve this issue. I suspect if this was as wide spread as the forums would suggest, dealers would be bogged down with a ton of engine replacements. I see tons of CX-9's on the road and barely any in for service at my nearby Mazda dealer. Just my observation.
I believe no matter how low the statistics is to the cracked cylinder head on the 2.5T, this’s in fact a major repair and costs a lot of money for those without warranty. Nobody wants to face this problem without warranty. But it potentially could happen to anybody who has a 2.5T, however how low the possibility is. I myself wouldn’t want an engine with a possible ticking time bomb due to a weak cylinder head design which is serious enough Mazda has to modified it several times.
 
What year is your car? Did they say where the leak was coming from? Just an FYI, the water pump document is not an issue. Well actually it is an issue, the issue was people that didnt know what they were doing were unnecessarily removing and replacing good water pumps. Small evidence of coolant at that weep hole is normal for water pump with this design. Not unique to Mazda. Honda, Toyota, all Asian engines use this. But the other TSB you posted is the infamous cracked head tsb. And one more point. I try to differentiate between MazdaUSA and a lowly Mazda Dealership. The dealerships are often disreputable. Be interesting if the Stealership was smart enuf to know where your leak was coming from.
My problem was coolant leak at the cylinder head. My car is a 2018 with only 53,300 miles. I was informed my entire engine will need to be replaced.
 
I believe no matter how low the statistics is to the cracked cylinder head on the 2.5T, this’s in fact a major repair and costs a lot of money for those without warranty. Nobody wants to face this problem without warranty. But it potentially could happen to anybody who has a 2.5T, however how low the possibility is. I myself wouldn’t want an engine with a possible ticking time bomb due to a weak cylinder head design which is serious enough Mazda has to modified it several times.
Agreed. It weighs on my mind. My post was simply to suggest that the prominence of this issue is statistically far from that measured by the forum. Kinda stating the obvious anyway.
 
Either there was still trapped air in the system that wasnt fully purged after the repair and it sucked up all the coolant from the resovoir after the drive cycle OR they just never filled the resovoir to begin with.
So I wonder if the trapped air you mentioned could do this. I've been checking the coolant level everyday since getting the car back last week. After topping the coolant to full myself it has just stayed at that level more or less. Today the level dropped 4 inches or so from full. Seems like a significant drop to me. I don't think I smell any coolant leaking out (though I don't really trust my sense of smell) and now I'm wondering what is going on. I guess I'll just keep looking at levels since I don't have the ability to check under the car.
 
So I wonder if the trapped air you mentioned could do this. I've been checking the coolant level everyday since getting the car back last week. After topping the coolant to full myself it has just stayed at that level more or less. Today the level dropped 4 inches or so from full. Seems like a significant drop to me. I don't think I smell any coolant leaking out (though I don't really trust my sense of smell) and now I'm wondering what is going on. I guess I'll just keep looking at levels since I don't have the ability to check under the car.
Are you topping off with Mazda’s FL-22 coolant? How many miles have you driven your CX-9 since you got the car back? Have you driven the car on the highway for some miles with engine coolant temperature gauge at the middle, and set the heater at higher temperature like 78°F?
 
Are you topping off with Mazda’s FL-22 coolant? How many miles have you driven your CX-9 since you got the car back? Have you driven the car on the highway for some miles with engine coolant temperature gauge at the middle, and set the heater at higher temperature like 78°F?
-Topped off with Mazda coolant
-Driven maybe 150 miles or less since getting car back
-About half of those miles were on the highway and did see the temperature gauge being in the middle like normal
-Never set heater above 78. Been warm here so mostly so running colder AC
 
-Topped off with Mazda coolant
-Driven maybe 150 miles or less since getting car back
-About half of those miles were on the highway and did see the temperature gauge being in the middle like normal
-Never set heater above 78. Been warm here so mostly so running colder AC

You really need to set the heater to MAX or whatever the equivalent is, roll the windows down, and drive the car a bit. The heater core and associated piping/hoses can hold a lot of air. Revving the engine and cornering can help move the air pockets around and eventually out of the cooling system.
 
You really need to set the heater to MAX or whatever the equivalent is, roll the windows down, and drive the car a bit. The heater core and associated piping/hoses can hold a lot of air. Revving the engine and cornering can help move the air pockets around and eventually out of the cooling system.
Ok, gave it whirl with your and yrwei's parameters. After topping off the coolant to full this morning did as much of the heater driving I could for my commute. Topped off to full with engine cold and just saw the full level dropped a hair with engine fully warm. Hopefully it worked out more air pockets rather than a leak. I'll keep monitoring and hopefully the levels will hold somewhere. Otherwise, I guess its back to the dealership.
 
Ok, gave it whirl with your and yrwei's parameters. After topping off the coolant to full this morning did as much of the heater driving I could for my commute. Topped off to full with engine cold and just saw the full level dropped a hair with engine fully warm. Hopefully it worked out more air pockets rather than a leak. I'll keep monitoring and hopefully the levels will hold somewhere. Otherwise, I guess its back to the dealership.
IMO the coolant level should be stabilized long ago with 150 miles driven. Once you turn the heater on to the max and drive a big more, the coolant level should really be stabilized at the “F” mark in the reservoir. Hopefully it’ll stay that way for you.

Just want to make sure, your Mazda coolant does say “FL-22” on the label, right?
 
I check coolant the same way I check the oil.. stone cold, before first start of the day, level flat surface preferably same exact spot. Keeps all variables the same so I am not chasin my tail.
 
Dropped off the CX9 on Friday as I saw the coolant level lower again after topping it off a 2nd time. Got a call today that they determined it was trapped air after all so they did a full flush. They don't detect any leaks, but I'll be watching my car like a hawk for sure. Wish there was some coolant level monitor/gauge I could have installed.

Also, my front dash has developed a weird creaking/crackling noise in the front dash after they fixed the cylinder head. Only pops up when the weather gets warmer. So its quiet in the mornings and sounds like a geiger counter in the afternoons. They are trying to nail that down now.

Once I get that car back, I hope this is the last of the cylinder head drama. I really like the cx9 and want to keep it until the wheels fall off.
 
Dropped off the CX9 on Friday as I saw the coolant level lower again after topping it off a 2nd time. Got a call today that they determined it was trapped air after all so they did a full flush. They don't detect any leaks, but I'll be watching my car like a hawk for sure. Wish there was some coolant level monitor/gauge I could have installed.

Also, my front dash has developed a weird creaking/crackling noise in the front dash after they fixed the cylinder head. Only pops up when the weather gets warmer. So its quiet in the mornings and sounds like a geiger counter in the afternoons. They are trying to nail that down now.

Once I get that car back, I hope this is the last of the cylinder head drama. I really like the cx9 and want to keep it until the wheels fall off.
Cowl Bolts? Ask them, there is a TSB on that
 
Pretty sure those 12 bolts and the cowl panel fwd of the windshield gets pulled to pull exhaust to pull head so they are gunna shine you off on that. They will probably tell you those 12 bolts got torqued to the required 29ft-lbs on reassembly. If you got 12 mm wrench you can check them yourself.
 
2018 CX-9 with 30k miles...just finding out about this problem. I keep my cars long term and this is definitely making me want to sell my CX-9 and just get an electric car. The Subaru Solterra seems like a good option.
 
Back