Mike,
It will be easier to fix this while you have it out of your car, so that’s a good thing. What you need is generally called an “Easy-Out” screw extractor. This is a tool that looks a little like a tap except that it has swirled ridges that twist the opposite direction. The way it works is you first drill a small hole in the plug. Then using a comparable sized Easy-Out you screw it in to that hole like you would a tap, except that it screws in in the opposite direction. When the easy-out tightens-up it un-screws the plug. You then have a nice clean threaded hole into which you can screw another plug, or a temp sender if you are installing an oil temp gauge.
Easy-out is a brand name, screw extractor is the generic name. You can find them at any place that sells tools; Home Depot, Lowe’s, local hardware store, and probably any auto parts store. These are handy tools to have in your tool box. Don’t need them very often but when you do they are indispensable.
Here’s what they look like:
You will of course need a new plug or a temp sender to screw back into the hole. Let me know if you want me to send you a new plug. You’ll also need thread sealant which can also be found an most auto parts stores (you want the high-temp version). You may still have some of this left from your original kit.
Understood. An extrator and replacement it is. Thanks.
1/8" NPT plug, right? Are these easily found? Or would I have to order one anyway? I have the timing belt, sway bar, bumper, radiator, alternator, etc... out right now, about to pull out the turbo and related exhaust stuff to fix a broken stud, figure I'll have the car apart through next weekend, and getting the relocation kit re-installed with everything out would be easiest given the location and less available space on an MSM.
Correct, 1/8” NPT. Should not be too difficult to find.
My only attempts to remove it have been with Allen keys, which promptly stripped the allen socket in the plug. I haven't tried any extractor, since I have zero experience with them and I don't want to destroy the kit trying.
Nice, how hard is it to find parts?
Josh, I was just thinking that yesterday! We had some awesome meets. fond memories!
From my email to/from Thompson back when i found the leak. My only attempts to remove it have been with Allen keys, which promptly stripped the allen socket in the plug. I haven't tried any extractor, since I have zero experience with them and I don't want to destroy the kit trying.
Had a blast at the lapping day Sunday. Very nice course with lots of turns. New seat brackets worked great as I need the top up for lapping. So I had room for the helmet with the top up.
Spending the weekend getting the rig ready to move Sunday. Will be in the new location till Oct 15 and then will head south.
I've used them a couple of times. Make sure the hole you drill is deep enough for the extractor
Not hard at all really. Got a few Saab friends that know quite a bit. Plus the Middleboro Auto Salavage is great, found a few bits and pieces I was missing from the car. Payed $1 for them. LOL!
I really miss the ol' gang. We had such great times.