FYI: Spark plug gap and fuel consumption.

cclngthr

Member
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2009 MZ3 5 door
I did a complete scope test on my MZ3 HB 2.3L with ATX last year and found this:


I did a scope test on the dyno at my shop with the old plugs as well as 2 new sets of plugs gapped at .051 and a tight .046. On the old plugs at rpms above 3,000 I noticed the spark was being blown out. Here is why:
Plug gap on the factory standard plugs.
.065
.060
.060
.073
I installed NGK iridium plugs at .045 gap (had to regap the plugs) and found under a dyno load testing with a emission and scope analyser, emission output was much better with a narrower gap than stock. Spark was scoped on a computerized analyser and the spark was jerky even when I had the factory .051 gap. A narrower gap did much better, which the power was nice and even throughout the dyno pull.


The reason for the narrower gap I chose is because the factory spec gap showed spark to not be as strong as I prefer at a higher rpm. You want a spark that has a good flame, but not too large so it blows out. Although a C.O.P. configuration is used on both Mazda engines, having a wider gap still can be bad where emissions and good fuel mileage is concerned. Before the change, I was seeing an average in the city of 17. After the change, I saw a 5 mpg increase. Mileage on the highway is also better.
 
any suggestions for 3rd gen protege owners? Or does this only apply to speed 3s

This applies to all of the cars. Mazda and Ford cars use the same engine design and with the .051 plug gap, which is the widest that I have seen of many cars, narrowing it to .040-.045 offers a better burn. What I noticed on the dyno is the spark tends to get weaker as the rpms go up.
 
^^^^
I just looked in the OM and they recommend .040 - .043................................good info
 
^^^^
I just looked in the OM and they recommend .040 - .043................................good info

On the Mazda 3, the plug gap recommendation is .051. Not sure about the Protoge. Most plugs come pre gapped at .051 for Mazda and Fords, but resetting that to a commonly used gap is preferred.

For the MS cars, the stock recommendation is .035. I suggest using .028-.030.
 
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