Hey guys I have some mixed news.
Good news is that the non-EGR, non-coated manifolds will be ready by the end of this week!
Bad news is that the EGR blocks have a fatal mistake that was caught by the welder. He had picked them up from kelly at the machine shop in a single big box, so I hadn't seen the mistake personally. I had requested them to be exactly the same as the first 2, but they got messed up.
Problem is that the side hole got put too close to the bottom of the block, so if they had been welded on, there would have been no way to get a hose onto the side fitting (the hex points on the female fitting would have hit the plenum box). I already have more material ordered to re-do them, which will be here wednesday. I am going to push kelly real hard to try and have them done before the end of the weekend, that way when the welder is done with the non-egr manifolds, he can get right to it on the egr manifolds.
On a kinda neutral note, no deals from the egr hose place, but they will still be coming in at right around the quoted 25 dollar mark.
Lastly, the welder is pushing me VERY hard to ONLY do powdercoat. He is telling me that not only do anodized welds sometimes turn out a slightly different color than the metal, but the process can actually compromise the integrity of the weld. He is very concerned that vibration will cause the weld to fail over time if we anodize.
Since I have already offered anodized and most of you want it, I leave the choice to each one of you. I will be sending you all a PM to find out what you would rather do. We can all switch to powdercoat and have a piece of mind, or you can chance it and go with anodized.
I'll be continuing to post updates as soon as I get them.
-Rich