Ahhh...
Friday morning, it's a new day and things are going pretty well.
I spent a few more hours late night/early morning working on a prototype/redesign of the trim plate/bracket assembly.
I have also been working with a few companies on pricing of cuts with ABS plastic.
I have pretty much perfected VERSION 2 of the 2003.5 Custom Fog Light Kit. As of current, the trim piece is a nix, but in-turn has been converted into a functional "Trim Assembly" and the brackets have been axed.
It has to be 1/4" ABS PLASTIC.
Text Vision: Imagine, purchasing a kit, opening the box, and understanding what the instructions read. 5-Steps only. 1) Pop out the stock vent covers. 2) place the Trim Assembly (consists of everything is mounted to it including fog light) into where you removed the stock vent covers. 3) Utilizing the two provided screws, screw in the assembly to the bumper/lip. 4) Using the manufacturer supplied instructions complete the electrical wiring. 5) Test light output - you're done!
Well, I've done it, the fog light front sits flush and the entire look is OEM - can be painted to match color of vehicle - currently black.
Pictures - well, since I'm running a business here, I'm not going to give out the secrets, but I will provide you this (see below):
Let me know what you all think. Again, I am awaiting supplier calls for cuts of plastic and costs. If no supplier can do it for what I think is fair, I will need to spend $300.00 myself in tooling costs, and manually do it. At that rate, the kit probably would increase to about $100.00 shipped - no seperating of parts.