Tips for turbo installations

Matthew

Member
Contributor
:
CX9, CX5, i8
I find myself thinking constantly that we should have a thread that we can list small or large or important tips for installing turbos so that mechanically stupid individuals such as myself feel more at ease when thinking about buying a kit from one of our vendors.

your tips could be small to save the person time or money, or very important so they dont jack something up.

ill start the list, just copy the list and paste (not quote) and add on.

1. Have yourself 4 quarts of synthetic oil and a filter from a mazda 626 (optional, can have a regular filter) handy.
2. Have your new colder spark plugs handy.
3. Have extra t fittings and vacuum line available for when you screw something up.
4. Have either plenty of butt connectors, or soldering kit ready.
5. Have some fuel line and clamps ready if you are installing a FMU.
6. If you can find it, find the metric brass T fitting that screws into your block for the oil feed line. This will save you a SHITLOAD of time, as it is nearly impossible to locally source a metric fitting during your install, and you will have to attempt to screw in a standard fitting into a metric hole - a royal pain in the ass that may cause you to drive to autozone a hundred times. if you cant get a metric fitting, i suggest buying extra 1/8in npt fittings so when you round the threads trying to get it in there straight, you arent left trying to find a ride.
7. Have a girlfriend with a perfectly working vehicle if the above mentioned happens.
8. Tap the brake booster line for your vacuum sources but when you do, do not tap too close the driver's side, or you will have to try to shove the little bullet thing back into the brake line, not fun.
9. Use copper gasket spray on your stock manifold gaskets and other gaskets. its very helpful.
10. Use hairspray when putting the rubber connectors on the piping - it helps it slide on, but when it dries you need a heavy piece of machinary to pull them off.

thats all i can think of for now.
 
Matthew said:
i told you if you had any problems !

ya, but i didn't know i had a problem until i encountered it! tips are good because you know about potential pit falls ahead of time. live and learn baby!!thanks anyways matt!! :)
 
Dont over tighthen stuff. I over tightened the oil supply banjo bolt on my turbocharged BP. Broke the headoff, had the threaded part in my block=not fun. Cost me 80 bucks to fix and alot of cussing.
 
woot... this'll help out when i do mine... although Brian's helping with the install.. if he can't figure it out.. i'll just scrap it :P
 
Bigg Tim said:
NO BUTT CONNECTORS!!!!!!! Solder things or don't do it.

i second this... very important. If you use butt connectors you run the risk of them popping apart and shorting things out.
 
Lil Freek said:
hmm... now i gotta learn how to solder (dunno)

It's easy, twist the wires together, apply heat, apply solder and make sure the solder gets sucked into the wires. Don't leave a glob on the wires, you should see the strands through the solder (somewhat). As long as you have the right amount of heat, the solder should just flow into the wires.
 
Bigg Tim said:
It's easy, twist the wires together, apply heat, apply solder and make sure the solder gets sucked into the wires. Don't leave a glob on the wires, you should see the strands through the solder (somewhat). As long as you have the right amount of heat, the solder should just flow into the wires.

heat the wire, not the solder, feed the solder into the wire. if its hot enough it will melt and pull into the wire

it also helps very much to "tin" the tip of the soldering iron. (putting a little solder on the tip to aid in thermal transfer into the wires)
 
good info, as i was told if you dont know how to solder to use butt connectors becfause you could do worse by not knowing the proper way
 
if you heat the solder you'll get a cold solder... which is bad... I'd say worse than butt-splices properly attatched. I use both at work for differnt situations. but then again, I do this for a living and do both properly
 
quick question about soldering..

when i solder wires, i just twist the wires together and then cover them with melted solder.....i usually get a big solder ball by doing this


is this bad?
 
you are using too much solder, and/or not getting the wires hot enough to pull the solder into the wires...

it sounds like a cold solder to me
 

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