DailyDriver
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The clutch is a guaranteed wear-and-tear item. It's going to wear as it's a necessary part in the car.PS - Don't ride the clutch, never, the more you press the pedal, the more it'll wear out. If you're on neutral, while lowering you're speed, or if you've stopped, don't keep pressing the pedal, release it
Thanks guys.
I'll just mention that I was specifically referring to putting the shift lever into 1st gear WITHOUT engaging the clutch. I'd agree that downshifting into 1st (and engaging the clutch) would be a very bad idea, I've never done this.
the reason you are NOT (and I mean -NOT-) supposed to shift into first gear at speeds above 20ish mph is because despite what most people think the transmission is still spinning when the clutch is disengaged
the transmission consists of three shafts: the input shaft, the lay shaft, and the output shaft
the input shaft connects to the engine and drives the layshaft
the layshaft contains one of two of each gearset
the output shaft contains the second cog in each gear set, the gear selection collars, and hooks up to the differential (which in laymans terms means it's hooked up to the wheels directly)
the gears on the layshaft are directly attached to the layshaft, and spin at the engine's speed at all times
the gears on the output shaft are placed on roller bearings and are connected to the layshaft gears at all times...this allows them to spin at the engine's speed at all times while the wheels spin at a different speed
the gear selection collars are attached to the output shaft via a spline and spin at the same speed of the output shaft at all times...but they are still able to slide along the output shaft as well...when you put a car into gear that pushes the collar along the output shaft and mates it up to the gear you are selecting, which then locks that gear up to the output shaft and allows power to travel through that gear to the output shaft and then to the wheels
that being said, and the fact that every gear spins at engine speed at all times, not wheel speed, you might notice one issue: how do you engage each gear? each gear spinning at different speeds from the wheel speed means that when the collar needs to mate up to the gear you want it's going to destroy itself when it touches that gear...which brings us to what double clutching was originally needed for and furthermore to why it is no longer needed:
double clutching was used when synchros did not exist...you needed to bring the engine speed up to a certain rpm so as to match the speed of the gear selection collar with the speed of the gear you want so they shift into each other smoothly...thus you would push the clutch in, let it out, raise or lower the rpm's accordingly, then push the clutch in, shift, and let it out again
THIS IS NO LONGER NEEDED IN MODERN TRANSMISSIONS AND WILL NOT AFFECT WHETHER OR NOT YOU CAN SHIFT INTO A GEAR
which brings us to a synchro and furthermore to the reason why you cannot shift into 1st above a certain RPM:
a synchro is the same thing as a gear selection collar in that it performs the same task, how it does that is slightly different...what a synchro does is allows the gear and the collar to make frictional contact prior to letting the collar teeth (called dog teeth) to engage with the gear...the synchro housing rubs up against the gear when you begin placing the car into gear, causing the gear to begin to spin at the speed of the output shaft, then when you finally lock the gear in (which you can feel through the lever) the dog teeth have engaged into the gear...then when you let the clutch disengage the engine rpms have to catch up to the input shaft's speed to match the speed of the gear on the layshaft
now, a gear is a ratio of the speed of the wheels to the speed of the engine...a pretty common 1st gear ratio is about ~2.3:1, which means that if the engine is spinning at 2300 rpms the output shaft would be spinning at about 1000 rpms, where as a common 5th gear ratio would be around ~.9:1 which means that if the engine is spinning at 900 rpms the output shaft would be spinning at about 1000 rpms....now let's run some simple math to calculate the RPM of a standard 17" wheel with a 215/45 profile tire (pretty common, but we will round the 45 profile up to 4" from 3.7" for easy calc)....which means that at 20 mph the wheel is spinning at about 43 rpms
now that means that if we calculate that down to the diameter of the output shaft (we will say 2" in diameter for good measure, it's smaller than that) it would be roughly spinning at 3,000 rpms (actually much higher because the output shaft is not 2" in diameter, it is smaller than that)
now in first gear at 20 mph and the output shaft spinning at 3,000 rpms that means that the engine would need to be spinning at 2.3 times that (according to what is a really common 1st gear ratio of 2.3:1)...which places engine speed at 6900 rpms if you were to engage it at that speed, which is probably either above or just barely at your redline considering unless you drive a honda your redline is probably 6500 rpms....so to spin the layshaft and input shaft up to a speed of 6900 rpms from a speed of around 1000 rpms takes a lot longer than the typical gear change, which puts a LOT of stress on the synchro....as a result most car companies place a lockout on downshifting to first above a certain rpm, and also as a result causes the gear to grind when you try to place it into first if there is no lockout
bottom line:
unless you are stopped or traveling under ~10mph use 2nd gear, it's usually around 1.5:1 and will give you MORE than enough usable power to the ground to get out of the way of something in any weird traffic situation you can think of...especially with the amount of torque that the speed3 produces....first gear is only there to get the car in motion from a stop, once you have any slight amount of momentum you can use 2nd gear 95% of the time and usually can use 3rd if you really want to...the point of such a high gear ratio of 2.3:1 is to get a 3000lb hunk of metal moving from a stop...if you have ever had to push a dead car from a stop you would remember that getting it moving is always a lot harder than keeping it in motion because you are not changing it's inertia once it is in motion because it has momentum now...in comparison to 1st gear a common 2nd gear ratio is closer to 1.5:1, which is MUCH MUCH lower for a reason...1st gear should not be downshifted into most of the time, and if you are too impatient to wait until you are moving slower to get the car into first even if you aren't engaging it into first then you probably shouldn't be driving a manual, sorry
remember, production cars are designed with idiots in mind...if they don't place lockouts on these kinds of things then some idiot would be downshifting into first every day, placing lots of stress on that synchro and also possibly bringing his engine above redline, and then the car company is liable to replace the blown engine/trans under warranty...which is bad for business, and obviously why they choose to just lock those things out...anyone with a brain who actually understands the basics of how cars work, or at least the basic rules of how to drive stick, will never even notice the lockout because they won't be trying to downshift into first at those speeds because they have second gear instead
if you wish to bring the rpms up to near redline to downshift into first and your car is not equipped with a lockout then sure, that may work...but due to the high gear ratio you may still have trouble getting into gear and you will just look like a jackass driver to your passengers when you are traveling at 20mph and redline when 2nd gear will suffice just fine
and here's a diagram of a standard manual transmission:
and a diagram of how a synchro works:
if you need more info on manual transmissions, howstuffworks.com has a pretty good article on it:
http://auto.howstuffworks.com/transmission.htm
...Sometimes as I slow down to a stop, I find I may wish to move the shift lever into 1st gear BEFORE the car comes to a complete halt (with clutch pedal still held down)...In more detail: I'm cruising along in 4th at say 40mph, intend to stop, hit brakes, start slowing down, then press clutch pedal down, shift from 4th to neutral, continue holding the clutch pedal down, then as car is almost stopped, still doing like 15mph, I move the shift lever into 1st gear... clutch pedal still down...