I had my dad get in and rev it up with different washer settings after putting wheel bearing grease on the piston. Did 4, and there was quite a bit of flutter and then tried 2, less flutter, but still there. It is not making that distinct PSSST noise when it blows off. I watched the piston when he revved it up, and it would blow off and then the piston would like bounce up and down/fluttered up and down. So then I tried it with 1 washer, and this time, when he let off, the piston stayed open for a split second and actually made the psst noise. But aren't I supposed to be running more than 1 washer for good performance? Isn't the less washers, the less boost I am pushing? Where is the problem here? This is bothering me cause everyone i've talked to is doing between 2 and 4, and with both setups, i get alot of flutter and I have to run 1 to not get that flutter. I don't understand why the piston opens to blow off but bounces/fluctuates up and down causing the fluttering noise. Anyone please help me!?
I've been using my TurboXS hybrid for over a year and it works perfectly. I'm using all 6 washers. I don't think revving the car at idle is really going to prove that the BOV is 100% working or not working. You are not really creating boost pressure in that situation which is probably why you only got the piston to really open up when you went all the way down to one washer. I know a poor vacuum source will cause any BOV to operate poorly. It sounds like you already checked your vacuum line. Are you sure there is no dirt or debris stuck in the vacuum line tubing? One other potential problem.... there have been defective batches of these BOVs from TurboXS where the piston rubs/sticks to the metal housing. I know this for a fact because I originally had the full recirc TurboXS version and it did get stuck wide open. I exchanged it for the hybrid version and have not had any problems since that time. If your piston is rubbing it is going to cause poor performance regardless of the spring or pressure source.