Does anyone have a picture of the MS3 EGR valve? I think I found it, but want to make sure.
I've isolated my stutter problem to commanded EGR just prior to turbo boost build up. EGR dumps exhaust gas into the intake to reduce NOx levels in the exhaust. I believe the O2 sensors determine when this should be done. When EGR occurs, potential energy is reduced because of the higher concentration of CO2 and CO, thus reducing the power of the engine. This explains the stuttering I feel. Based on my data logging, when the car has just been started and warmed up and as soon as I hit the gas, the EGR is commanded just prior to the throttle actuator being commanded and the turbo spooling up. Once the car has been run a bit, the probability that an EGR will be commanded during acceleration is significantly reduced; almost completely. I've noticed a slight increase in catalyst temperature at times when the EGR doesn't get commanded during hard accelerations. I was under the impression that EGR is not commanded under heavy loads, but apparently this car does at times.
As far as the cause of this whole phenomenen, I have checked the plugs and cleaned them. Not the problem. The only other thing I can think of is a bad O2 sensor or bad catalytic converter. Damn dealer can't even figure this out which means that I'll have to twist their arms to have the O2 sensor replaced. I turns out that any part replaced under warranty must be sent back to Mazda for analysis, so the dealers are reluctant to do it on new cars under warranty.