I could really use your help with an EGR problem...

typukatch

Member
:
2000 Mazda 626 ES V6
Hi!

I was trying to clean the throttle body (and eventually the EGR valve) on my 2000 Mazda 626 ES V6.

I got into the throttle body, and noticed that the gasket was virtually black and the top part disintegrated the second I opened the manifold.

I tried to remove the whole throttle body (to get to the valve easier) and couldn't quite get it lose. I think the coolant hose below the throttle body was still attached.

It was getting late, so i resigned to just leaving it, putting everything back and getting a new gasket to install later when I pull it apart again to clean everything for sure.

However, when I put everything back and started the car, I got this awful idle: https://drive.google.com/file/d/0B3OMmL31IzRHRjVPQ0FjQ0xSQ2c/view

My guess would be that there is a vacuum leak (because of the gasket) which is causing the rough idle, or maybe the throttle valve got stuck with the buildup (there was quite a lot, as my car has 230k miles) and can't move as it had before I opened the throttle body up?

Or maybe because I didn't retape the intake manifold there is a vacuum leak there (I was going to retape it after putting a new gasket on).

Reading all of the other posts, I realize that I may not have had to remove the entire throttle body to clean it, but that wouldn't solve the problem of the gasket.

As an aside, I gave the throttle body a little effort when trying to get it off... potentially jerking the throttle cable wouldn't cause this, would it?

This is a bit scary for a novice like myself and any help would me much, much appreciated.

I had to briefly reverse and drive my car in the driveway, and it didn't seem to lose power, but the idle was definitely pulsing and rough.

The car would also start up fine and sound fine for the first few seconds, then the pulse would slowly kick in. Lastly, I might have inadvertently touched the air bypass screw, but I later tightened it all the way and loosened it as much as I could with the same result.

Thank you so much,

Ty
 
Yup, you have a vacuum leak causing your idle to freak out.

Just fully remove the throttle body, and clean it like you planned. Buy a new Throttle body gasket, clean off the mounting surface on the intake manifold, and on the back side of the throttle body, and re-install and you will be fine. :)
 
Yup, you have a vacuum leak causing your idle to freak out.

Just fully remove the throttle body, and clean it like you planned. Buy a new Throttle body gasket, clean off the mounting surface on the intake manifold, and on the back side of the throttle body, and re-install and you will be fine. :)

Thank you for your help... one last question:

Since I adjusted the idle intake air speed by accident, how do I put the car into diagnostic mode to test this?

As I understand it, I disconnect the IAC and also disconnect the STI Pin or EEC-IV shorting bar...

Do you know where the STI Pin/EEC-IV shorting bar are located?

Thank you,

Ty
 
Yup, you have a vacuum leak causing your idle to freak out.

Just fully remove the throttle body, and clean it like you planned. Buy a new Throttle body gasket, clean off the mounting surface on the intake manifold, and on the back side of the throttle body, and re-install and you will be fine. :)

Or can I just adjust the bypass air screw back to where I think it was, and as long as the idle runs smoothly, I should be relatively okay?

Everything else on the car was fine... timing, acceleration, etc...

Thanks!!

Ty
 
Yup, you have a vacuum leak causing your idle to freak out.

Just fully remove the throttle body, and clean it like you planned. Buy a new Throttle body gasket, clean off the mounting surface on the intake manifold, and on the back side of the throttle body, and re-install and you will be fine. :)

Cleaned out EGR valve and everything works great now!

Acceleration lasts a little longer than normal before shifting, but otherwise feels like a new car.

Than you thank you thank you!!

Ty
 
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