505 V3 Billet Intake Manifold *GB*

By far the finest part to ever come out of the 505 lab, the new V3 Billet Intake Manifold is the worthy successor to the original 505 Sheet Metal Intake Manifold. Over 2 years and thousands of dollars were spent reimagining and refining this piece from the ground up. The end result is a nearly bomb-proof evolution of the manifold that has been run on over 40 high power Protege's all over the world.

This part is designed for maximum peak horsepower, and makes obscenely large gains across the board over the OEM Protege and 626 manifolds. If you want your FS engine to BREATHE, this is definitely the manifold you're looking for!



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The Details:

Based on the same optimized internal dimensions as the original, the new V3 design incorporates the following improvements:

- 100% billet components
- 7/8" longer effective runner length for improved mid-range gains
- 3D milled funnel taper from runner to head port
- Perfected injector geometry
- Perfected throttle cable geometry
- Machined fuel rail mounts
- Half-round plenum
- Runner & plenum materials that are over twice as thick as the original
- Remote mounted EGR setup (optional)
- ~5% peak horsepower gain over original (~15% over stock manifold)


Standard finish is bare media blasted to show off the beauty of the billet components.
EGR Kit includes remote mounting bracket, valve flange, in/out hoses, fittings, and hardware.



Pricing & Options:

V3 Manifold - $1199* + ship**
Remote Mounted EGR - $100***
JayRacing Thermal Spacer Kit - $75
JayRacing Fuel Rail - $200

* Flexible payment plans are available with a deposit of $700. Deposits are only refundable if something goes wrong on my end, but can be transferred to another interested buyer if you need to back out for whatever reason.

** Actual shipping cost from 87111 (UPS for USA and USPS for international) will be calculated before final payment is made.

*** All manifolds are made with a hookup port for the EGR Kit, so the kit can be added later if needed.



Current Status:

Machining done.
Welding done.
Glass bead blasting done.
Packaging done.

Estimated shipping dates:

June 10th for USA orders with no fuel rail.
June 11th for International orders with no fuel rail.
June 20th for all orders with fuel rails.



Batch 3 is officially all sold out and all parts have shipped. Thanks for another great GB folks!

#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesSHIPPED
2.Marmas01SHIPPED
3.ZealoustheEnderYesSHIPPED
4.googoo1ooYesSHIPPED
5.Clement_ghostSHIPPED
6.paniaguae640YesYesSHIPPED
7.MSProtege(918)YesYesSHIPPED
8.greenspeedSHIPPED
9.destinealYesSHIPPED
10.mazdaastina1999SHIPPED
11.AnonymousYesYesYesSHIPPED
12.AnonymousYesSHIPPED
13.Turboj1YesSHIPPED
14.bwaltSHIPPED
15.jessemac19SHIPPED
16.NemosMP5YesSHIPPED
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Last edited:
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesDEPOSIT+ PAID
8.greenspeedDEPOSIT PAID
9.destinealYesDEPOSIT+ PAID
10.mazdaastina1999DEPOSIT PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesPART DEPOSIT PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltDEPOSIT+ PAID
15.younggredd
--------------------------
16.Spicymazda0323
17.
18.
19.
20.
 
Just as a heads up for anyone on the outside looking in...

This week is the last chance to get the final spot at the GB price. After blasting is finished (hopefully Friday), this one will go for the regular retail pricing of $1499.
 
Welding is done. They turned out fantastic.









So I just got them dropped off over at the finishing shop for blasting, and they said they'll have them ready by mid next week.



 
I need to say a HUGE thank you to all of you guys that have gotten your balances paid up. This GB has been quite a bit more stressful for me than past ones because I had to put so much on credit to get these made.


#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesDEPOSIT+ PAID
8.greenspeedDEPOSIT PAID
9.destinealYesFULLY PAID
10.mazdaastina1999DEPOSIT PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesPART DEPOSIT PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltDEPOSIT+ PAID
15.OPEN SPOT UP FOR GRABS
[tr]
 
Last edited:
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesFULLY PAID
8.greenspeedDEPOSIT PAID
9.destinealYesFULLY PAID
10.mazdaastina1999DEPOSIT PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesPART DEPOSIT PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltDEPOSIT+ PAID
15.OPEN SPOT UP FOR GRABS
[tr]
 
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesFULLY PAID
8.greenspeedDEPOSIT PAID
9.destinealYesFULLY PAID
10.mazdaastina1999DEPOSIT PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesPART DEPOSIT PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltFULLY PAID
15.OPEN SPOT UP FOR GRABS
[tr]
 
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesFULLY PAID
8.greenspeedDEPOSIT PAID
9.destinealYesFULLY PAID
10.mazdaastina1999DEPOSIT PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesFULLY PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltFULLY PAID
15.OPEN SPOT UP FOR GRABS
[tr]
 
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01FULLY PAID
3.ZealoustheEnderYesFULLY PAID
4.googoo1ooYesFULLY PAID
5.Clement_ghostFULLY PAID
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesFULLY PAID
8.greenspeedDEPOSIT PAID
9.destinealYesFULLY PAID
10.mazdaastina1999FULLY PAID
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesFULLY PAID
13.Turboj1YesPART DEPOSIT PAID
14.bwaltFULLY PAID
15.OPEN SPOT UP FOR GRABS
[tr]
 
Finishing shop called this afternoon to confirm that I wanted glass bead blast instead of sand, and said that they were masked up and ready to be shot tomorrow. Should be able to pick them up by Friday.

One small issue has popped up though, and I apologize that neither I nor the guys at JayRacing caught it sooner. The fuel rail mounts on the new manifolds were designed to eliminate the need for the black spacers that go between the fuel rail and the mounts. This is all fine and good and worked great for me with the Perrin. However, the JayRacing fuel rail actually does the exact same thing by eliminating the spacers, which has created a compatibility issue. Rather than require a special mount to use the JR rail, I decided to have them all reworked so that anybody that might upgrade or switch to the JR rail in the future would be able to do so without needing to acquire new mounts. So the plan now is that for stock and Perrin rails the black spacers will be used. The reworked mounts should be done next week so we won't really have much of a delay, but I do again apologize for not catching that sooner.

I will be posting up pics as soon as I get the manifolds home from getting blasted.
 
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