Looks really good! I hope you get the sub issue resolved without too much hassle.
Also, if you haven't already, you can connect the subwoofer outside of the box under low power to see and hear what's going on without the box interfering with your tests. This is a quick way to confirm that it is the sub and not the box making the noise.
Also, if you haven't already, you can connect the subwoofer outside of the box under low power to see and hear what's going on without the box interfering with your tests. This is a quick way to confirm that it is the sub and not the box making the noise.