1.8L BP swap into a P5

Shadow102

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2013 CWP MS3 / 1977 Celica GT
Well i have been tossing around this idea in my head for a while (mostly since reading xelderx's fsp build thread and more after kcbhiw has accomplished running VVT on a standalone in a miata) and i am trying to gather my thoughts on swapping a BP 1.8L into my g/f's p5. The car currently has 180k on it and the rings are on there way out indicating the need for a rebuild in the near future. The problem i am having is that, lets face it, the FS-DE is not a spectacular engine. Even more so if it were going to get a rebuild i would probably like to build it up, turbo is certainly out of the question there and NA is laughable on a FS because the only option there is ZE parts (near impossibly to even get your hands on a set of twiggy cams).

So long story short i thought of the BP as a pretty logical choice when i think of a good mazda engine. Plus i get all the wonderful aftermarket of the miata (turbo, supercharged, NA ect.) and whatever other shreds i can pick up from the 1g, EGT, and 323 GTX/R crowd.


So far in tossing this around i have come up with a couple things that i figured i should atleast start writing down and have a record of in case this is something i end up doing or for somebody coming along eventually to try something like this later.

First off the engine should bolt right up to the current transmission as its a G series trans which the 1g/EGT also uses a variant of. Even better is when the time comes for a LSD i dont need the jacking rail/rod or whatever it is from the kia sephia to put a MSP diff in.

I do need to figure out how to fab the engine mounts which shouldnt be too horrible if i can get the help of KCBHIW the only concern i have there is getting the engine geometry correct because i believe the BP actually tilts foward as opposed to the FS sitting straight up and down. I also need to figure out if i can retain the use of the stock axles esspecially the passenger half shaft.

Wiring....gotta do more research on this. I would idealy like to be able to run this off of a factory style ECU to begin with and then swith over to megasquirt later on. The other problem here is that i have to retain some sort of OBD2 since emmisions testing requires the plug in of a ecu reader. Some solutions are either somehow running a miata OBD2 Ecu or figuring out how to run a kia sephia ECU (i believe they were obd2 since they put the BP in a car that fell into OBD2 regulations)

Accesories...big plus here is the ability to use the BP's internally regulated altenator (i am almost positive i read that they are internally regulated) this has been a huge issue with running megasquirt on the FS as you have to build a regulator into the ECU. We have to retain AC here as it is a DD and the car is in GA i would figure just building some new AC lines should work and i would guess finding a R134 BP AC compressor shouldnt be hard at all and would be alot cheaper than if the FS one s*** the bed. Powersteering, once again i think all i would need would be to make new lines, and as long as the steering feel stays the same i am happy.

so far i think thats all i have come up with looking foward to hearing some constructive critism just keep it civil lol
 
Quickly throwing out a few thoughts:

-Running the BP without any tilt is no problem. The Miata's do it all the time.

-If you use the 3rd gen gear box, axle alignment and length won't be a problem.

-96-98 Protege ES used a BP as did the 96 EGT (though hard to find), are all OBDII. However, they use a dizzy and their respective ECU is set up for such. I doubt there would be much of a problem running the BP from the FS ECU, though, keep an eye on ignition advance through the spectrum. You could wire in just about any 96+ Miata ECU and it'd likely be the easiest route. Just match your engine with the Miata counterpart's ECU. For the large part, you should be able to get away with using most of the P5's engine harness.

-Engine mounts could be an issue if not using the P5 box. Picking through the PAP may result in a few surprises. If nothing suitable is found, it's just a matter of welding up a few plates. If using the P5 gear box, the only mount that will need attention is the passenger side mount.

With any BP variant, just use the FWD oil pan, oil sump tube, and rearrange the cooling system to match if using an engine from a Miata. If you use a pre-99 BP, use any FWD intake manifold. If a later model is used, you'll have to get creative on the manifold as the porting is a bit different and the later engines were never used in a FWD configuration. FWIW, the exhaust ports are the same through all the varients.

A lot of this may be shot as I can't remember if the BP and FS use similar bell-housing patterns.
 
I would have to ask justin or if anything see if chris has a bell housing laying around and match it up to a bp you might have laying around.

You brought up something I totally forgot...the trans does hold 3 out of the 4 mounts so only one mount would be needed.

The reason I said angling the engine is my assumtion would be the bolt pattern for the trans is offset to accomodate the angle the engine normally sits in a fwd car.

Those ecu ideas are definatly helpful Idealy I want it to run standalone but like I said odb2 is the concern for emmisions and well its easier personally for me to take on one thing at a time
 
The BP bell housing bolts don't match the FS.
It's close, but won't work without an adapter of some sort.

I'll post pics later on to show you how close it would be.
(I was hoping to drop my FS-DET in my miata earlier this year.)

I do have a spare bellhousing if you want to see if an FE3 may be an option.

FS-DE bellbousing measurements
BELLHOUSING.jpg
 
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Oh I've been barking up this tree in my head forever.

One day.... when I have the cash. lol That or a KL swap.
 
Just a heads up, I'll be making a kit to swap a KL-ZE into any 99+ Protege (5-speed only).

It'll include everything needed for the swap minus the ecu, engine, trans, flywheel, clutch, and radiator.
Basically, it'll just be a brand NEW OBD-II compliant wiring harness with a tach signal adapter.
A very, very detailed how-to and all fuel/vac/pwr steering adapters will be included too.

It'll be a few months before I have the kit pieced together 100%.
(Sourcing new connectors from Nippon-Denso = royal PITA)
 
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yeah we still arent sure what we are doing...possibly going to rebuild the current engine or she is looking at other cars. Still need to fix my car first which i have had zero time for
 
Yeah, I hear ya... about the zero time thing.

Quick and easy route, just toss in another 2.0L or a 1.8L FS-DE. $400-ish
I may be interested in buying the p5 if she/you don't feel like fixing it.
 
Just a heads up, I'll be making a kit to swap a KL-ZE into any 99+ Protege (5-speed only).

It'll include everything needed for the swap minus the ecu, engine, trans, flywheel, clutch, and radiator.
Basically, it'll just be a brand NEW OBD-II compliant wiring harness with a tach signal adapter.
A very, very detailed how-to and all fuel/vac/pwr steering adapters will be included too.

It'll be a few months before I have the kit pieced together 100%.
(Sourcing new connectors from Nippon-Denso = royal PITA)

got a price estimate yet? i'd rather swap the 6 in there than turbo the tired fsde
 

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