Steve's situation is not unique. I have the same issue. The vibration has nothing to do with the engine or transmission. The vibration occurs at the same road speed, regardless of engine RPM, transmission gear, whether accelerating or decelerating, being in neutral, or any combination of the above. The problem is definitely a natural frequency of the vehicle.
That doesn't explain why we all don't have the problem. I can't even tell my engine is running when it's idling. I have to look at the tach to ensure I actually started the thing sometimes.
What year is your 5? Auto or Manual tranny?
My engine is equally smooth at idle, all they way up to ~45 mph, and past ~55 mph. At ~50mph the body of the car exhibits a vibration that can be felt through the seats, and sometimes seen in the headrests and visors.
I have the 5AT.
While the tires are the most likely excitation source, the source could be anything from the output shaft of the transmission through to the tires, the vibration is in the body itself -- it's ringing like a tuning fork at a low frequency. Just like a tuning fork, if nothing of the same frequency is coupled to it, nothing happens. What makes the 5 different from other cars is the sensitivity (read as low damping, or low stiffness) to such a low frequency.
Changing the load distribution (moving people around) does change the vibration a bit.
and i look in the rear view and see the mid row headrest shaking
My almost-new '09 GT5 (auto tranny) is a bit rough at idle (vibration causes sun visor to shake, plus you can feel it and hear the engine doing a slight chugga-chugga noise). It is very smooth accelerating (so much so that I sometimes marvel that I am driving a 4-cyl car). From 45-55 mph there is a vibration, but not a horrible one. I only notice it if I am focused on trying to detect it. At highway cruising speeds (60-70 mph), there is some wind noise, but the ride is smooth if the roads are smooth. The car does seem to "feel" every slight bump and crack in the pavement, more so than other cars I have driven.
I am ordering a ground wire kit. Once it's installed, I'll let everyone know if it solves the rough idle. I doubt it will do anything about the 50 mph vibration, but on my 5, at least, that vibration is not so severe that I feel compelled to go to extraordinary lengths to eliminate it.
After 3K miles on my '09, the weird vibrations that I occasionally get from my 5 remain my only real gripe. I can point to the tires to some extent but tires are rarely a variable problem in my experience, they're either out of balance, defective, etc. or not.
That points me in the direction of engine mounts. Can any '08 or '09 5 owners chime in on the subject? I know that there was a design change somewhere in the 5's past that has the potential for adding vibration at idle. I do have this condition but it's sporadic. Next stop is the dealer of course...
Some winter wheels have required inserts (concentric rings) around the hub (hub-centric wheels) to smooth out vibration. If the vibration began after mounting the winter's, this could be the source of the trouble.
I wouldn't be so quick to say the service dept had a grudge against you; sales and service are mutually exclusive, and I don't see how they would know they lost the sale (they get reimbursed from Mazda for warranty work so it shouldn't matter to them).I brought it to our local dealer (we had to go 200 miles to get the 5 we wanted) and they actually charged me $35 and told me it was a bad tire "out of round" - not their problem and to bring it up with the Toyo Dealer. Total jerks because I didn't buy the car from them (they couldn't get the car I wanted)! I usually bring my car to the dealer for maintenance, so they lost all of that revenue. SO short sighted.
- Stew