Sway Bar Relocation Bracket

wildo

Member
:
Mazda Protege5
A friend of mine recently bought a MP3, and I was surprised to find a host of MSP parts on it. Apparently I didn't really know much about the story of the MP3. So in researching it for him, I came across the MP3 story:

http://www.protege323.com/content/60...eef9cdfa758478

Interesting read... One thing in the article was a brief section about some custom brackets they made for the sway bar. It's pretty much the same concept that AXR uses, and I imagine they must have been influenced by the MP3 ones.

You can see a pic of the MP3 brackets here:
http://www.racingbeat.com/Protege/projectmp3/dev3.htm


I've wanted to get the AXR brackets for some time now, but have such a hard time paying the $215 for them. I'm pretty mechanically inclined, and figured that I could probably make these brackets myself. After seeing the design that RacingBeat developed for the swaybar, I was pretty much sold. Looked like a slightly less complicated version of the AXR... So below is my version made out of 3/16" steel plate salvaged from the #5 coal burning furnace at the Notre Dame power plant.

Here are all the parts cut out and cleaned up:
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And the parts mocked up, but not welded:
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The first piece is welded in place. The intention here was that the AWR swaybar bushing would sit on this. Unfortunately, when I designed it I didn't have the MP3/MSP horseshoe clamp in hand. Turns out that my guess on the size was not exactly correct. I did have to cut this section out, and weld in a slightly smaller section later on. You can see that in the pics further down:
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Both brackets have the first piece welded in place:
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Welding the back of one of the brackets. I only have an AC arc welder- so I do the best with what I have. I think this is a pretty nice example of a good weld, though I do wish I had a mig welder. Hell- I'd even be happy with a DC arc welder:
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The horseshoe mount locations drilled:
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Here you can see how I had to reduce the mount size. Luckly I was only off by the thickness of the steel (3/16") so I was able to cut a new piece and weld it inside the first piece:
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Overall pics:
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...I haven't installed them yet- still working on getting parts for the endlinks. But I did make an additional set for my buddy who bought the MP3. He's a little further than I am in the install process. Anyway- Thought I'd share...
 
Finally finished up my set of brackets. (The other photos were on a buddy's car.) Enjoy the pics...

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Hey I know those endlinks! lol So do you think you could send me the specs on that so I could build my own?
 
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Hey I know those endlinks! lol So do you think you could send me the specs on that so I could build my own?

Yep- you should know 'em. ;)

Later tonight, I'll post as much of the specs and I can scrounge up... Most of it I just mocked up with cardboard.
 
Here are the templates I made/used. The actual product may have been slightly tweaked as I created it, but these measurements should be very close.

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One thing I would say is to be sure you have a MP3/MSP horseshoe bracket on hand when designing yours. I kinda guessed on it, and it wasn't exactly right. On the first set I made, I cut out the steel and welded in a new piece. On the second set- instead of reducing the edges, I increased the middle with JB weld. Look close under the urethane bushing on my most recent pics and you can see that section is thicker...

Anyway- good luck! I can't even believe how much more fun my car is to drive. Then again, I've been driving around with NO rear swaybar for almost a 9 months now... But yeah- it's crazy stiff now, and has eliminated a lot of body roll. Feels like a gocart- and that is on snow tires! Can't wait to get some summer tires now.
 
you mean where the urethane bushing goes? or where it bolts up to the undercarrige?
 
Great write up! You should consider making more of these...I personally know I would love to move my AWR sway bar...it clanks so much going over bumps or even when I have weight in the back of the car it clanks really bad. And I have hardly ever seen the AXR clunk fix brackets on here for sale.
 
Im doing the measurements now. Probably going to cut some metal tomorrow. Maybe mount this weekend? lol well see. I will try to do a full write up if wildo doesnt mind.
 
Great write up! You should consider making more of these...I personally know I would love to move my AWR sway bar...it clanks so much going over bumps or even when I have weight in the back of the car it clanks really bad. And I have hardly ever seen the AXR clunk fix brackets on here for sale.

It's a LOT of work. Just go ahead and participate in the AXR group buy going on right now... haha.

Im doing the measurements now. Probably going to cut some metal tomorrow. Maybe mount this weekend? lol well see. I will try to do a full write up if wildo doesnt mind.

There's probably 100+ photos in this thread, lol. But hey man- if you wanna do some sort of write up- feel free! Props for making your own...
 
Cool I have my bar off right now for test fitting my new endlink set up so i figured that since its off I could fab this up. lol Thanks again. Ill probably just do it up and post pics. Your right no need to do a write up.
 
It's a LOT of work. Just go ahead and participate in the AXR group buy going on right now... haha.

Lol, I'm sure! and I'll go check it out, it was kind of spendy last time I looked at a group buy on here for those, I'd rather listen to the clunking than spend that much haha, but I'll go find the group buy for this one, maybe its cheaper.
 
Well there is no question that they are expensive. That's exactly the reason I made mine. If you have the means- it is clearly worth it to make your own. But if you don't have the means- then I still think it is worth it to buy a set of AXR. The performance advantage of this kind of product is through the roof...
 
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