Problem discovered!
These unfortunate parts have been assembled incorrectly. Our mistake.
Our warehouse staff thought that the part was assembled in a different manner.
Let me explain further..
The silicone body of the intake system comes with two preinstalled fiberglass reinforced nipples. The larger of the two nipples was installed incorrectly on all intakes, which were shipped out.
Every silicone product, assembled here in the building, uses plastic nipples or adaptors pressed from the outside in. This particular silicone piece uses a nipple which is pressed from the inside out.
The problem here was based on BOV turbulence. (as speculated) Because one of the nipples was installed incorrectly it blew turbulent air right at the MAF sensor.
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Of course our test vehicle turned over and drove just fine this morning. During testing our technicians were mystified. They incorrectly assumed that the parts forum members were having troubles with were in perfect working order, which would rule out the possibility turbulent air blowing against the MAF sensor.
They spent the rest of the day trying to replicate the situation until one of our shipping employees pointed out that the intakes he had put together were assembled differently.
After reassembling our intake system in a similar fashion as the intakes that went out..what do you know.the car doesnt run.
Yeaahhh problem found.(cool)
LucklyThis is an easy fix. If everyone who is having a problem would like to give our technical department a call tomorrow, we will walk you through the reinstallation of the plastic nipple. We will have you up and running in a matter of minutes.
All of the forum members input was wonderful. You are all pretty good troubleshooters.
On a separate note
I see some people commenting on the design of our intake..
The basis of our design is to make the intake as short as possible to feed the turbo fresh air as quickly as possible. Other intake systems are forced to extend their intake piping to separate the BOV recirculation bung away form the MAF sensor so air turbulence cannot affect MAF readings. The longer your intake system is.the less efficient it becomes.
The PERRIN intake system features a piece inside the intake system to direct the BOV recirculated air away from the MAF sensor. Allowing the intake body to be as short as possible.
If I have not explained the issue enough please let me know..
Also we have a help line available to customers who experience these problems during installation. Please do not hesitate to call if you have any questions..and please all of you who have had an problem with your PERRIN intakeGive us a call. Lets get you on the road and enjoying your new intakes
1.503.643.4677
Tech@perrinperformance.com
Cheers (drinks)