My 2.0L Rebuild Journal

[miltont]

Well i will start posting pictures of my Engine Rebuild Project.
Started on March buying MAM Forged Rods and all necessary parts for the
rebuild process.
As of today Car has been totally dissasembled, im waiting for tranny parts and trying to buy extra tranny but i called all local junkers and are out of stock on this trannys. Also my friend IGDRASIL will be helping me on this journal. This Thread will be updated every week

Parts have been Installed:
38MM Wastegate
SSQV Blow Off Valve
Custom Manifold
Wolf 3d V400 EMS
Custom 3 Inch Downpipe
Custom 3 Inch Piping
Reserved space for pictures: Dyno Numbers Attached

 

[miltont]

Reserved space for pictures:

Reserved space for pictures:

Good News!

Car was started up nicely!

Break In has been Made!


Wolf V400 Engine Management has been installed.

And Car Finally Dynoed, see attached picture on Dyno Numbers.
Video is breing prepared by igdrasil! Coming Soon!

 

[igdrasil]

Jan 20, 2007
- Well, heres the video of the first dyno, a generic safe map of 14deg max advance made by the Wolf3D tunner. I had to left the scene before it finished tunning...had to go to work right away. It was running 12psi at the moment with 262WHP in the autometer gauge, still need to check the logs. The maps in the 1st post shows some backfiring caused by the generic safe tune and how if freaked the Dyno numbers on some pulls. Still needs the fine tunning which will be done on february.

Also still gathering all possible info - screenshots, pics and vids before starting a Wolf 3D EMS thread. Next week will try to go to dyno again.



Engine Mods:
Custom cast tubular manifold
XS power 4psi spring wastegate
T3/T4 Turbocharger .63 Stage3 w/ 57trim compressor
24X6 intercooler
2.75in intercooler piping
3inch DP to Back piping w/ Dynomax 3inch exhaust
P&P head
P&P stock runners with modified tank
WRX 440cc injectors on stock fuel rail
Walbro HP 255lph fuel pump
Custom full floating job on stock pistons with MAM H-beam rods
Balanced Assy.
ACT Clutch Kit
Rest is stock.

EMS:
Wolf3D V400

Videos:
12psi gauge video High Quality (2.8MB) Download | 0:13min
262whp Wolf3D EMS Dyno video Med Quality (8.9MB) Download | 2:05mins
Engine first Idle, DP only - no exhaust - (Photobucket Video Low Quality)

More info on previous setup - pics - dyno - video:
http://www.mazdas247.com/forum/showthread.php?t=96489

 

[Dpwhitehead1]

subbin man.love these threads.

 

[supa saiyan pr5]

subbin man.love these threads.

especially when it has us Puertoricans in it..hahahah


Jeremy

 

[bazooka joe]

especially when it has us Puertoricans in it..hahahah


Jeremy

(shocked) and i thought you were swedish!!!!!

 

[Maxx Mazda]

This is gonna be sweet...

 

[Unispeed]

very interested...

 

[Maxx Mazda]

That head looks pimp man... Flow benched?

 

[Dpwhitehead1]

especially when it has us Puertoricans in it..hahahah


Jeremy

bahahahaha

 

[Doodsmack]

cast iron manifold?

 

[Maxx Mazda]

cast iron manifold?

Stock P5 mani. Just chop it off and weld on a flange...

 

[igdrasil]

still on progress...

head not flowbenched.

 

[Maxx Mazda]

Just blew my engine, so time for me to build too...

 

[miltont]

updated pictures

Well i will start posting pictures of my Engine Rebuild Project.
Started on March buying MAM Forged Rods and all necessary parts for the
rebuild process.
As of today Car has been totally dissasembled, im waiting for tranny parts and trying to buy extra tranny but i called all local junkers and are out of stock on this trannys. Also my friend IGDRASIL will be helping me on this journal. This Thread will be updated every week

Waiting for following Parts:
38MM Wastegate
SSQV Blow Off Valve
Custom Manifold
Wolf 3d V400 EMS
Reserved space for pictures:

 

[Kooldino]

Looks great!
What kind of valves are you running?

 

[igdrasil]

Looks great!
What kind of valves are you running?

Stock. Only ported and polished head.

But this block is using the MAM rods I first ordered (sold them to milton) with stock pistons, custom job on the pins. I hope the machine shop did a good job on them, thats the weakest point right now...

 

[igdrasil]

Previous thread of this car:

http://www.mazdas247.com/forum/showthread.php?t=96489&highlight=smt6

 

[igdrasil]

Looking good! The engine is running.

 

[arlsmazdaspeed]

Looking good ! what kind of set-up is that? needs alittle paint and sanding but other than cosmetics, it looks tight, good job! looking forward to seeing the dyno numbers on this project....