MSP went boom...but why?

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'03.5 MSP(Yellow!)
Finally got the car to VIR this weekend, went out for the first session in the rain, 10psi, 11.0AFR, 24 degrees of total timing. check here for full details on the car and setup. Car ran really well on track, disgustingly fast. It was raining the first session, so we were moving kinda slow, but we did get up high in 5th gear on the pit strait once. Around 5k rpm, right before I needed to brake for turn one, I noticed a slight bog. Thought I was going crazy, so I kept running. Car ran wonderfully, overtook a GT3 racecar and a new C6 ZO6. Next session out, finally got some clear track in A group, and opened it up in 5th with the race rubber (16" wheels). We hit 5th on the exit of the last corner, and hit 5k rpm in the middle of the strait while passing a porsche. Then the car just BOGGED. got off it, got back on it for more bog, looked down at the AFR gauge to see a 9.2AFR, then noticed that more throttle=less power. Braked for turn one, attempted to accelerate out of 1, noticed the huge bog and large cloud of oil smoke behind me, and trundled around the track back into the paddock.

Apparent Damage:
-oil down back side of block, from what I can see, from about the head gasket area.
-very little compression; sounds like it's running on 2 cylinders. Starts when it's warm, but very difficult.
-Runs without pinging, knocking, or any mechanical noise, just kinda sounds like a tractor.
-I pulled the plugs, to find that the electrode on #2 was broken, and #3 was a little messed up. 1 and 2 were covered in oil, and 3 and 4 looked like they had been running really lean.
-Cylinders 1 and 2 were full of oil. You can actually see your reflection through the spark plug hole.
-sounds like really low compression, won't start when cold, spins really fast, etc. Blows small amounts of oil smoke when running, lots of smoke when you step on the gas.

Ideas:
-Speed limiter?? It's running fuel and spark on Megasquirt. But what if the stock computer somehow triggered the speed limiter? That would be right around 5k rpm in 5th gear, right? What exactly does the speed limited do? Does anyone know?
-I used a non-mazda (topline gasket set) head gasket. The car has been dynoed up to 20psi before (built motor), and held fine. Perhaps the extended pressure of the track was enough to pop the gasket, and allow oil into the cylinders. Then it would burn the oil in 1 and 2, causing the O2 sensor to read really rich, and would cause megasquirt to pull up to 15% fuel, as it's programmed to do. That would cause 1+2 to look like they'd been running lean.
-Busted rings, burned pistons, etc. Not likely, due to lack of mechanical noise.

The car is with Sports and Compacts in Raleigh, NC :gasp:. It's never seen a shop before, but I don't have time to fix it and pass classes at the same time. So they're gonna diagnose and call me soon. I'm really hoping on head gasket.

My part is to figure out what happened to make it run lean like that. Any other ideas?????

Thanks a bunch, let's make this a very open brainstorming session, I promise not to knock anyone's ideas, or call you stupid for suggesting something whacky:-)

-Mateo (zoom zoom poof)
 
you have a upgraded interooler and radiator?? The stock msp radiator gets up to 240degrees in heat. Could have made the headgasket fail. Running more power, you want better cooling especially at the track. Also the oil runs much hotter on a turbine car so the oil could past its protection point. Try using straight 50weight on the track.
 
Sounds like a blown headgasket and maybe some broken rings...

240 degrees isn't even close to the point of causing a headgasket failure. I'd guess it was caused by detonation or maybe a bad boost spike.
 
Sounds like you got owned by detonation. Welcome to the club.
 
yeah, detonation. Maybe the engine got too hot and started knocking and you couldnt hear it because of the noise of other cars.

Looks like a lifted head, of course blown head gasket, warped head, stretched bolts if still using stock, and for the extent of the damage you tell, I would check the ringlands on all pistons. These are the problems all built engines have when detonate, the rods will hold but pressure will go north.I would also check rod bearings for scorching or any other damage.

If going to rebuild, I would get a J&S, a knock monitor device or at least monitor engine coolant temp.

Does the megasquirt adjust timing and fuel with coolant temp?
 
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evilmonkeyMSP said:
I thought hiting full boost in 5th gear is a no no


Its fine unless your cylinder temps skyrocket, which i believe happend in this case. Stock radiator just isn't enough to keep the temps down. I suggest a AWR radiator. Good to have a oil temp gauge and also a EGT also. Also try using race gas on the track also, fuel is one of the ways to cool the cylinder temps. If you watch the modded cars in best motoring, many modded turbo cars has a oil/egt monitor and the drivers back off the throttle after a few laps then they the temps get to dangerous levels.
VIR has alot of fast parts and i'm sure strains the stock cooling system, the fuel map you had probably had some to do with it also.
 
BlkZoomZoom said:
Sounds like you got owned by detonation. Welcome to the club.


another member of the Zoom zoom boom club!

welcome brotha! (thumb)
 
BrianMP5 blew his 1st forged motor boosting at WOT in 5th gear too. That 5th gear is a no no up there in the speed. I belive he was over 130 moh when she popped, but I could be wrong, how fast were you going? Built motor doesn't mean detonation proof. Hope it doen't need a new bottom end man....good luck!
 
Damn, im sorry for your loss mang........this is my one of my biggest fears. Everytime i read about this happening to fellow MSP owners, i say to myself....."Am i next?"
 
Another good idea is to get a blowby catch can. Monitor how much oil you are losing. I've been runnin the unichip for about 5k miles now with hard driving, barely any noticable oil which is good. My turbo civic would fill that can up in less then a 500miles, blew the s*** out of it.
 
Bigg Tim said:
BrianMP5 blew his 1st forged motor boosting at WOT in 5th gear too. That 5th gear is a no no up there in the speed. I belive he was over 130 moh when she popped, but I could be wrong, how fast were you going? Built motor doesn't mean detonation proof. Hope it doen't need a new bottom end man....good luck!

Right before I strapped mine to the dyno I pegged the speedo on the highway. Something about a built motor and serious rpm in 5th gear is a no-no to some people.
 
Couple things that might help, in reply to several suggestions.
1) coolant temps never showed over 200 degrees.
2) car has a large oil cooler (not the stock coolant-cooled MSP one)
3) car has the P5 radiator, which is supposedly adequate for 10psi.
4) fuel map is probably not the issue, it was tuned to run 11.0AFR at 10psi. That's pretty fat rich for that much boost.
5) Megasquirt is programmed to pull timing for Intake temps above 100 or so, but not for coolant temps.
6) Just got a call from the shop, he says cylinder #2 has no compression, and either the timing belt was not installed correctly or slipped, as it is not in the right position now. I checked it a few weeks before I went to the track, and unless I am mistaken in my procedure for checking the timing, it was correct. Could the belt slipping have caused cylinder pressure spikes?
7) the timing belt did get nice and doused with oil a while back, when my valve colver gasket was leaking. wonder if that could have caused it to jump. Apparently that's a common problem on VW turbo motors.
8) Don't have a catchcan, but oil was still at the "max" line after 2 sessions and some spillage out of the block/head/whatever. I'll assume it didn't throw too much.
9) any reason why 5th gear is that much worse, besides just being long durations of power? The engine should have no trouble at all holding that much power! It's built for over 20psi!
10) Race gas just doesn't seem necessary for 10psi. 17 to 20, maybe. Evos run, what, 18 or 20psi stock, and they run 93 octane pump on the track all the time. Much more agressive tune that I had, too.
11) Anyone have any information on how the speed limiter works?
 
from my experience with the speed limiter it felt the same as the boost triggered fuel cut. felt like the car hit a wall @ ~135. Physically its probably just kills the injectors and/or spark for a split second. believe me, the speed limiter feels nothing like a bog, its very violent, just like the stock fuel cut.

I'm not sure how the mega squirt works, whether it modifies the stock maf signal or creates its own. but if your stock computer still has control of the injectors and you hit the speed limiter you would definately know it.

I'm going to agree with the other and say that the sustained acceleration in 5th either caused some detonation or unusually high cylinder tempertures. the rings and/or headgasket probably went as a result.
 
msp doesn't have a speed limiter... It can possibly be the timing belt. boosting in 5th is fine long as your fuel map is right, you can boost from 5th all day long on a stock turbo car. Engines just don't blow for no reason, something was definitly stressed.

BTW iron blocks are strong but doens't dissapate heat well as aluminum. cylinder 2 runs hotter then the outter cylinders so that could have something do do with it. Its probably good to have a egt bung welded on cylinder 2 exhaust port on the the manifold.
 
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BlkZoomZoom said:
Right before I strapped mine to the dyno I pegged the speedo on the highway. Something about a built motor and serious rpm in 5th gear is a no-no to some people.

Was this the time you hit 1200 ft.lb of torque or an earlier time? (boom07)
 
It does have a speed limiter. It cuts the fuel injectors.

yes it was the night before that time.
 

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