I just realized that I didn't update this thread regarding the rear diff. Here we go..
In January of 2024, I posted
this thread regarding a clunking noise from the rear that I started hearing. It was determined that the rear differential was likely on its way out as the rear wheels would no longer engage (AWD stopped working).
In August of 2024, I
drained the rear diff to confirm that it had failed. Grey, silvery fluid with chunks of metal came out. I tried contacting my dealer to request an out-of-warranty goodwill repair and was summarily dismissed, as I expected. It took some time, but I was finally able to get a hold of someone at Mazda Canada in late Oct/early Nov.
I went back and forth with that rep for a good 2 months, trying to argue my case regarding the rear diff and it's premature failure. After pressing the rep to justify their denial, I was finally able to escalate the case to his management team. The management team reviewed my case and asked me to bring the car in to my dealer for a diagnosis, so that they could determine the extent of the damage.
Thankfully, after the dealer talked to Mazda Canada about what needed to be repaired, they authorized partial goodwill coverage of the repair, which is what I had been hoping to get. Being nearly 2 years out of the factory powertrain warranty, I was expecting to have to foot the bill, so having Mazda kick in a few bucks was a huge help. Now, of course, the rear diff should never have failed this early, but I have to recognize the fact that despite Mazda having no obligations to assist, they still did. I had to fight for it a bit, but they could have shut me down at any time.
Part number
KAT2-27-020 (rear differential assembly), plus new SG1 rear diff oil, plus shop labour would have come out to $5.6k CDN, plus taxes. I paid $3k plus taxes.
The car is right as rain again, so even though this wasn't the happiest of endings, it's still a happy ending in my book, at least until something else happens.