How-to: 2004-2009 European-spec Mazda3 oil cooler (not for MS3!)

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2001 BJFP MT
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2016 BMYFS AT
http://www.protegefaq.net/BKoilcooler/

installed.jpg


This is a factory Modine water cooled oil cooler. This oil cooler comes on all L3-VDT engines (CX-7/MazdaSpeed3/MazdaSpeed6) as well as all the Mazda5's L3-VE in the US and Canada. When Mazda entered the Mexican market in 2007, they decided to equip the Mexican-spec manual transmisison non-turbo 3s with the same oil cooler due to Mexico's hot weather. Not surprisingly, Mazda also equipped the European version (also manual tranmission only) with one also when the minor change occured in late 2006 more than likely due to engine problems found in the 2004-2006 3s lacking an oil cooler because of high speed driving in Europe. Of course, Mazda didn't leave out the Middle East also and so Israeli and GCC versions also got an oil cooler with the minor change updates in the 3 (also manual transmission only). I have no idea why only the manual transmission models got the oil cooler but not the autos, perhaps Mazda believed people would drive a manual harder than an automatic.

Just speeding on the highway is enough to get the oil temperatures to 230+ degrees (typically since I don't have a oil temp gauge), which is not good for the oil and decreases oil life. Installation of this oil cooler brought the temperatures down to about 185 degrees at the oil filter after driving around for 40 mins (in about 80 degrees ambient temp) and pulling into my driveway. Regardless of numbers, the oil filter is no longer scalding to touch after the engine is warmed up on the driveway. I can now touch it without instantly burning myself!

Used with synthetic oil, I hope this oil cooler will increase the longevity of the engine and also the durability of the oil.


Since my car is an auto, I wrote this how-to with only pics of that. But I am working on getting pics from a manual, so please hang tight! The how-to also converts your oil filter to a spin-on in the process if you haven't done so. You can still choose to retain the cartridge BS if you somehow love it.
 
for people on a serious budget or can't find the proper used "LFD7" oil cooler, you can substitute a 2009 Mazda6 L5-VE/Tribute/Ford Escape oil cooler which is more than half the price of the proper oil cooler. The only difference in this oil cooler is, both water hose nipples are straight and it previously posed a problem on how to get this hooked up right. This cheaper oil cooler is also part of the Cosworth USA oil cooler kit (which they sell as a courtesy to racers)

The problem appears to be solved! You can use the coolant return hose from a 2009+ Mexican-spec 2.5l Mazda6 to let you hook up the Tribute/Escape oil cooler since the new 6 uses the same thing! this allows you to save a LOT of money and have an oil cooler that's cleanly installed!

so substitute these parts:
LFD7-14-700 for LF02-14-700
LFD7-15-54YD for L531-15-54YA
LFF7-15-53XA for L531-15-530B (automatics only)

installation is exactly the same

if you really want to save even more money with mexican made parts, here's the mazda to ford part number crossover:
L311-14-311 --> 3S7Z-6881-AA oil filter mount
LF02-14-700 --> 1S7Z-6A642-AAA oil cooler
LF01-14-342 --> 1S7Z-6840-AA gasket
9XG0-64-877L --> W706487-S437 bolt
all 4 of these stock FORD parts come in the cosworth kit


obviously since I just made this new discovery, I don't know how it looks like or how well it hooks up on the LF or L3-VE, but I'm pretty sure it will all go in... still bewarned if there's trouble though since they are not the correct parts for LF/L3 engines!
 
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