Electronic boost controller installation

paccio8

Member
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2009 mazdaspeed 3
Recently bought the GFB ebc and would like to know what lines to use and which to cap. I have been doing the research and keep finding all different scenarios how to install it but none are for the mazdaspeed 3 specifically. Has anyone installed one before that can help? Thanks fellas.
 
The Mazdaspeed 2.3L turbo engine with direct fuel injection and purposeful use of cylinder cooling to prevent knock has a very advanced and sophisticated electronic engine management system. Add to the mix the efficient but reatively small K04 turbo with a very small and heat vulnerable 5mm center shaft. This is a recipe for disaster with manual boost controllers or stand alone electronic ones that are not integrated into the entire engine management system. Boost is safest when managed based on engine load and rpm in a system that carefully adjusts boost and fuel mixture richness in a pretty complex algorithm.

Stated shorter: You need a comprehensive tune that remaps the entire ECU, rather than a boost controller, if you intend to safely raise boost above 15 psi on this engine. You will also need to replace the high pressure fuel pump or upgrade irs internals with a bigger piston to increase fuel volume and pressure, or you will soon run into lean outs under load that exceed the ability of your engine management system to correct. Then you go zoom, zoom, boom

I recommend one of these three, beginning with the plug and play Hypertech. I run it with the mods listed below. With careful mod selection it will just about max out the stock turbo on premium pump gas, giving you 18-19 psi when safe, dialing it back approaching 6k rpm, while richening fuel at that point and dramatically increasing timing at high rpm and high engine load. You can see 300 whp this way.

You cannot safely see those power levels for very long with your approach and will likely conflict with other engine management efforts of the ECU. You will either have boost cut or fuel cut protocols jump in, or if bypassed, blow the engine.

If you plan to run a bigger turbo or change manifolds or engine internals, you will need the customizable Cobb Access Port (AP) or Versatune to develop custom tunes from their stock map collections for the mods and fuel you are using.

There is another board called Mazdaspeed Forums where you can obtain detailed and very accurate information from highly skilled amateurs devoted to this engine. There you will find detail on why a stand alone electronic tuner is an invitation to quick disaster on this engine. There you can learn how to make real power without breaking your wallet or destroying your engine.

I could tell you how to "plumb" your EBC, but I would be blamed wben you blow your engine.
 
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That is what I am inquiring about. I apologize for not mentioning my mods earlier. My performance mods consist of a sri, tih, NGK sparkplugs, tmic, hpfp internals, bpv, 3" catless downpipe, racepipe, cbe with AP. The reason I am installing the ebc is because ever since the downpipe was installed I suffer from overboost. I would like the ebc to regulate the boost to 19 psi as desired. I don't plan on getting all crazy with the ebc's adjustments such as the gain or sensitivity. But I do highly appreciate the knowledge and advice you have given me. Could you possibly further my education and tell me how to properly plumb my ebc? If that is what you would recommend next. If not, I am interested in what is. Thanks for your time.
 
Are you tuning with AP? If so, the solution is in your tuning tables, not with an add on controller. I do not recommend using a manual or electronic aftermarket controller with this engine. If you are overboosting fix it correctly.
 
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Go over to Mazdaspeed Forums and post a data log from a third or fourth gear WOT pull from 3k to redline, including your boost cut or fuel cut incidences, and ask for help. Your problem is from the crappy OTS stage 2 tunes. Those tunes contemplate a catted DP and are too aggressive for you. Your wastegate is maxed out and boost targets will need to be adjusted at a minumum. And go back to stage one until the stage two tune is fixed.
 
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