If it is that you would need to add a length of threaded collar then that would eliminate the need for a spacer. That is, just add the neccessary length needed and no more. Another thought would be to have the RACE inserts shortened by the needed amount to fit the strut and gland nut combination. Either of those scenarios sound a bit long winded/expensive and far fetched though. What did Jeff do to have his double adjustables work?The Protege strut bodies likely will not be long enough for the RACE inserts because of the need to use a gland nut for installation. The only solution for the RACE insert is to weld some sort of threaded collar onto the strut body to lengthen it, put a spacer under the race insert, then top it off with a pipe cap.
As I recall there was a 1" or so difference between the struts of the 88-92 MX6 and the 93-97 MX6. The european 2nd gen Koni inserts were @1" shorter than the American 93-97 MX6 strut (this is why they were never available from Koni NA as they were not an "exact" fitment). This makes the euro Koni @2" shorter for the 88-92 MX6(so I needed a spacer to get to the minimum 1" difference rule). The lengths of the 93-97 MX6 struts and the lengths of the Protege struts were pretty much the same/similar as I recall.The inserts suggested by Gavin are indeed available from shox.com for $162.40 each with free shipping. A spacer and bolt combination could easily be used in the Protege strut body to achieve the necessary extended piston length (yeah, that's right, not stooping to your level and using the shaft word) within 1" of stock. It might even be the case where the insert is an acceptable length right off the bat.
Biggest thing that I remember was that there was no option to have the bolt-from-the-bottom euro Konis to be converted to double adjustable in the future. Something about the internal dimensions and the inability to accept the RACE inserts guts. Aside from that, they are as revalvable as any other koni insert including the RACE insert....just rebound adjustable onlyGavin, how do your suggested inserts compare to the RACE inserts? It really doesn't matter that much because any Koni will be better than stock Tokicos.
He didn't have to conform to stock SCCA rules because he was running STX and now DSP. He just stuffed the RACE inserts into the stock housing, threaded it, put in the gland nut, and he was done.gavin_leslie said:What did Jeff do to have his double adjustables work?
That is a possibility. We'll have a good idea when moxnix replies back with the measurement of the stock Mazda Protege struts.gavin_leslie said:It is very possible that (provided the dimensions are applicable) even without a spacer, the euro Koni inserts may be within the 1" allowance.
Measuring like Moxnix (bottom of the strut to top of unthreaded portion of the shaft) I got 52cm(20.5") for the front and 63.4cm(25") for the rears. So it looks like the standard protege struts are about 1" longer. Thats a Loooooong strut.
The talk about the bumpstop is a red herring. Dont worry about it as its a non-issue in the end. I used a pretty large(but not longer than stock) bumpstop on my car, worked fine by my account. Theres no restriction on compression length, just overall length of the strut/shock.
13.5.D said:A suspension bump stop is considered to be performing the function of a spring. Therefore, the compressed length of the shock at the initial point of contact with the bump stop may not be increased from the standard part, although the bump stop may be shortened for the purpose of installing non-standard shocks. Bump stops installed externally and concentric with the shaft of a shock may be drilled out to fit a larger diameter shock shaft. Bump stops may be substituted for the purposes of installing non-standard shocks.
I see where you are coming from, but I think you are measuring from the wrong direction. Heres how I read it.I read that as saying if your shaft is 2" shorter you need to have a 2" shorter bump stop to be legal otherwise you would be getting into the bumpstop at a longer compressed length of the shock. I do not know the length of the MSP bump stops but I know they are shorter than the standard protege.
Bolding is mine.Therefore, the compressed length of the shock at the initial point of contact with the bump stop may not be increased from the standard part, although the bump stop may be shortened for the purpose of installing non-standard shocks
Ack...Im a dumass. The struts I measured were complete units with springs so I couldnt actually measure to the bottom of the threaded portion.My initial measurements were from the bottom of the strut to the top of the threaded portion of the shaft (see more MS paint details attached)
If you subtract out the threaded part of the shaft on both of them you get.
Rear - 23 and 3/4"
Front - 20 and 3/4"
I see where you are coming from, but I think you are measuring from the wrong direction. Heres how I read it.
Orthonormal said:If the rear shock body is longer (parallel distance from the lower mounting point to the face of the body where the bump stop hits) then the bump stop has to be shorter
Nope. You have it right. As a matter of fact, we both have been explaining the same thing(just in different ways).am I interpreting it incorrectly?