2002 Protege 2.0 -- LOUD squeal/howl from pulley area

JeffeVerde

Member
:
Mazda Protege - 2002
Just replaced the alternator on my daughter's '02 Protege 2.0, fired it up, and it makes this Oh-my-god-I-can-hear-it-from-a-block-away loud, shrill squeal/howl. I shut it off immediately, wondering what went wrong, when my daughter tells me "oh, that's nothing, it's been doing that forever". Pressed for more details, she said it happens every time she starts the car, and goes for about 3-5 minutes, then stops, but that it will sometimes happen while she's driving - mostly when she comes to a stop, and that happens more often when the A/C is on.

I did an extended test drive, doing laps of the same circuit, trying to find some common thread to the problem -- findings --
-it happens at a stops more often than while under way, but it doesn't happen consistently at stops, and it sometimes happens while under way
-it happens more often with the A/C on, but not consistently or continuously
-it happens more often at low RPM, but not consistently, and rev'ing the engine while it's happening has no effect

It's a very high pitched, shrill sound, and sounds like bearings or seizing parts. When it's in full howl, it's too loud to locate more precisely than the pulley side of the engine. Once it's stopped, there's an occasional "chirp", and that seems to be coming from down around the crank/water pump area. Trying to diagnose it, I've--

-run it with the A/C / PS belt removed --- no change - not the A/C or power steering pump
-installed a new alternator (the old one had failed) -- no change -- not the alternator
-replaced the timing belt and idler/tension pulleys (it was due) - no change
-replaced the water pump -- no change

I was sure it was going to be the water pump. But much to my dismay, the car still howled when I fired it up after installing the new water pump.

Short of the crank and cam bearings, I've replaced or disconnected every spinning part. All I can think is maybe a journal bearing is spinning in it's seat intermittently? But I haven't noticed metal in the oil, as I'd expect from a seizing bearing. I'm stumped. Has anyone experienced this, or have any idea what the cause might be?
 
Sounds like belts dude..... and done get the cheapest belts you can get from the parts store. I've been through 3 sets of el cheapo belts that squealed like no other tell I got higher end belts from the parts store. My car would squeal like no other tell about 30 sec into the drive period, and would go away, Randomly it would
"chirp" as you say or even squel going down the road randomly for a few sec and go away.
 
Sounds like belts dude..... and done get the cheapest belts you can get from the parts store.

Currently (new) Dayco belts on the A/C-PS and Alt-WP. No signs of glazing. Also, keep in mind that I've run it with the A/C-PS belt REMOVED and still get the noise. I'm going to try a (brief!) test with both the A/C-PS AND Alt-WaterPump belts off. That will definitively determine if it's a belt or not (as well as eliminating all of those accessories as possible causes).
 
++PROBLEM RESOLVED++

Did a test fire with both the PS-A/C belt AND the Alt-WaterPump belt OFF, and...no howl! WTF?!?! New alternator, new water pump, new belts all around, how can this be? The only thing not new in the system was the actual pulley on the water pump. Pulled it, examined it closely, and found the grooves were loaded with what looked like built-up "belt stuff". Ten minutes of scraping, wire brushing and brake fluid scrubbing later, and the grooves looked clean. Put everything back together, and TA-DA! -- every dog in a two-block radius didn't start howling when the car fired up!

So if you ever have an ungodly metal-on-metal sounding squeal from your pulleys, but the bearings on everything feel fine, examine the grooves of all the pulleys. My guess is that there was so much build up in the pulley grooves that the belt was raised up to the point where the individual vee's of the belt weren't making solid contact with the walls of the pulley grooves, resulting in slipping regardless of how tightly the belt was tensioned.
 
Last edited:
Jeff, thanks for getting back to us about what the culprit was. How many miles are on the car? (My daughter has the same car with about 90,000 miles.)
 
I get that same squeak too. It first started about 3K after I changed my belts at 70K, then it happened again about 2K miles when my dad changed my belts at 80K (cuz he couldn't stand the squeak).
 
I get that same squeak too. It first started about 3K after I changed my belts at 70K, then it happened again about 2K miles when my dad changed my belts at 80K (cuz he couldn't stand the squeak).

You probably started with the new belts slightly under-tensioned, and after the belts got "broken in", they started to slip a little. Just re-adjust the tension after they're broken in. This is actually a good thing -- much better to start with the belts under-tensioned, than over-. Over-tensioned belts cause accelerated bearing wear - which could mean a prematurely failed alternator or water pump.
 
I have a Mazda Protege 2002 LX 2.0, with automatic trans., A/C, P/S, and about 110K.
The alternator and belts were replaced 2 years ago.

I am having the same exact problem for about a month now.
When I start the car in the morning, it makes loud chirping clicking sounds, when I start driving it makes the loud squealing noise for about a minute then stops, and it makes squeals randomly throughout the day for a few seconds.
I bought some Belt Dressing and spray it on the belts before I start driving.
The loud chirping goes away, but the clicking noise is still there, but when I'm driving, there is no more loud squeal.
Not sure if the clicking sound is related, a problem, or a normal sound.
I have kept a can of Belt Dressing in the car for the past month, it was a band aide solution but it seemed to work while I tried to find the problem.

I'll try Jeffe's solution and clean the pulley grooves, hopefully it will work for me too.
I'll update in a few days with the results.

Thanks.
 

New Threads and Articles

Back