BradC said:
Don't use a torque wrench! They are calibrated and meant only to apply final torque on a fastener.
As said above, get some PB Blaster and a proper socket, nice long handle and crack that s*** loose. Also, apply smooth pressure, don't "bounce" on it.
Amen! Torque wrenches are NOT a tool to remove bolts.
I would recommend the following for breaking bolts loose:
- Soak with PB Blaster. Cost: $4.
- Buy a 3/4" and 1/2" breaker bar from Sears (Craftsman). This is nothing more than a long handled bar with a pivoting (non-wratcheting) drive head. Cost: $10 - $15 each.
- From your local home center, buy a 5' section of black, steel pipe. Take your new Craftsman breaker bars with you and buy the smallest pipe diameter that will fit over the end of the handle. Have the home center cut 1/3 of the pipe off. They should cut it for free, but don't pay to rethread the ends. You now have two massively strong breaker bars. A shorter one for tight spaces, and a long one for open spaces. These slide over the handle of your Craftsman breaker bars for massive leverage. Cost: $10
- Invest in a set of impact sockets (1/2" drive). Use your new setup on a regular socket, and you will shatter the socket. You need the strength of the impact sockets to go at really stuck bolts. Cost: $50 - $60.
- An Air Impact Wrench is really ncie, but your new breaker bar/pipe combo can throw WAY more torque at the bolt. If you are going to invest in air tools, get ready to spend at least $300 for a decent compressor/tool set. Additionally, you'll need 1/2" drive impact sockets at $50 - $60.
Tip: If you are up against a massively stuck bolt and you snap the head of the bolt off, go straight to drilling the bolt out. Trust me, you'll save yourself a TON of headache and time. Start with a small bit and work your way up. Spray WD-40 liberally while drilling.