Stutter Issue; 2300 in 5th & 6th

So Ive had this weird semi-violent stutter around 2300rpm in 5th and 6th since owning the car. I started really noticing it after installing the standback on the stock car (boost set at 16 psi). I was just noticing it more though as I was hyperobservant. Several experiments putting it back to stock with the bypass plug indicated that the stutter was there. The stutter to which Im referring was under partial or WOT. Ill be accelerating to merge onto the highway in 5th or 6th from about 2K rpm and as the rpms climb to about 2300 or so theres a sharp hesitation and then it continues to accelerate. You can hear the bov blowing off. Otherwise the car drives normally.
I mentioned this long ago to Jordan and he suggested I datalog it. I could never capture the event as it was very irregular and didnt occur all that often. After the DP install however I have been noticing it with much more consistency. I can generally make the stutter happen at will now. I upped the boost to 17 after the DP and thought that may have had something to do with it but dropping it back to 16 I could still make it happen this morning.
I have two theories about the event. 1st is that the camdriven high pressure fuel pump is unable to deliver the required fuel for 17 psi at 2280 rpm and Im getting a lean spot-detonation-fuel cut situation. 2nd is that the ecu was programmed using some sort of graphical interface that modulated multiple variables to achieve the desire power curve and this is just a glitch.
I datalogged the event finally one morning actually caught it five times. Here are the plots. If you want the raw data to look at you can pm me your email address and Ill send the excel file. Dont ask about plotting vs RPM b/c the RPM fluctuates and would cause the curves to loop over themselves making it even more difficult to read.
Looking at the actual data it seems that there are significant drops in the MAF voltage which is how I picked the rpm where the even took place. Time= 951.3, RPM=2291; Time= 974.7, RPM=2291; Time= 1002.6, RPM=2284; Time= 1033.7, RPM=2226; Time= 1093.7, RPM=2275. The RPM value immediately before each of the rpm values above are 2274, 2278, 2275, 2284, and 2263. You can see that the event is very repeatable. The MAF voltage drops sharply at each of these time/rpm points. The drops are 0.11, 0.86, 1.01, 1.00, and 0.47 V, respectively. Immediately following the voltage pops right back to something similar to what it was before and is after. The injector duty cycle and pulse width both go down at the corresponding points which makes me wonder about theory 1. I would expect that if it was running out of fuel, the PW would go up. That doesnt happen. The TPS is pretty stable to me and doesnt look to be a player in whole thing. The ignition timing goes way up immediately following the event which seems like the lean burn cruising condition of direct injection engines.
Going on theory 1, I added a point to the fuel tables at this rpm from 2.4 to 3.3 V on the TPS and took out a degree of timing at the same places. I was still getting the stutter so I added two points to the fuel. Still there. I think its a little more muted but its hard to say for sure. The fuel didnt seem to do much but Im mostly in closed loop so I wouldnt think it would do that much though I have my doubts about whether this car ever goes into to open loop. Id appreciate any other hypotheses that anyone might have. Its a pretty annoying condition. Here are the datalogs. These are closeups of the time slices where the stutter occurs. PM me if you'd like the data. I'd really appreciate some help on this.

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im no expert when it comes to this s*** but it seems when you hit the gas at those lower rpms it stutters. this could be to much load on the turbo in your last two gears while you going to slow. if your going 50 and hit it into 5th or 6th and slam the gas you creating a s*** load of load on the turbo making it stutter. just my 2 cents though. like i said, just speculation. make sure you downshift when your hitting the gas at low rpms. keep your rpms around 2800-3000 if your going to hit the gas with boost. to low and your just overloading your turbo.
 
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Thing is, it does it under partial throttle or WOT. It's not really a matter of "slamming on the gas." From 2K-2.5K in 6th is 55-65 mph, IIRC. That's sort of normal acceleration to merge on the highway. I'm not really trying to create a problem. I've noticed this stutter under normal driving and have experimented to isolate exactly when it occurs. Also, if you look at the graphs, I've already hit max boost prior to the event. I'm set at 17 psi and have the CPE FMIC so I'm not taxing the turbo. If anything it's working less than it did stock... It is spooling faster than stock though which is why I'm wondering if the fuel pump can't keep up. Lean, knock, fuel cut, etc...
 
didnt notice you had the FMIC until you said so. i didnt read your sig. i dont know man. thats the only explanation i can think of. seems that under max boost your car stutters in 5th or 6th at 2000-2500 is a cause from the turbos inability to take the load thats getting put on it so it putts and burps until it gets itself righted. thats only 1 hypothesis though. maybe someone else can help a little more and hopefully know what the problem IS and not guess. good luck man. i hope all works out.
 
i would say get it tuned.. then see what happens.. is anything else irregular that you datalogged.. im thinking its the fuel pump as well. and the motor is pulling timing and leaning out and giving u fuel cut when u put alot of load on the turbo...maybe an ATP fuel cut defender might help u out.
 
i would say get it tuned.. then see what happens.. is anything else irregular that you datalogged.. im thinking its the fuel pump as well. and the motor is pulling timing and leaning out and giving u fuel cut when u put alot of load on the turbo...maybe an ATP fuel cut defender might help u out.

But don't those graphs show the car actually ADDING a ton of timing during the "event" ?
 
From the way I see it, the timing advance happens immediately after the event. If I'm not mistaken, DI engines advance the timing way up when they are in lean burn mode for cruising. If the car thought there was no gas it would move to advance the timing for this reason.
 
ooo ok.. yeah dont buy the fuel cut defender it wont solve the problem.. i didnt see that u had the standback, the fuel cut defender wont work with it..man im at a loss for why this is happening..
 
When your car is studdering, do you hear a wierd clicking /metallic clicking sound.

My car is bone stock, but under similar conditions( except at 3000 RPMs) I experience studdering, power loss and a clicking sound. Once I let off the gas it stops completely.


Maybe with your upgrades it happens at lower RPMS.
 
not that im saying that the clicking noises are this but it might be the injectors.... i was told from the speed tech in my area that the DI makes some killer noise sometimes compared to other cars because they either want to be open or closed...??? that might have something to do with the studdering also since it is the fuel. also on another thread somebody found out that in accordance with rpms around 2500 the throttle position on the car tends to drop down to about i believe it was 50% until the boost is at full....so maybe some timing issues within your ecu are ******* up??? i dont know...just throwing s*** out there....
 
When your car is studdering, do you hear a wierd clicking /metallic clicking sound.

My car is bone stock, but under similar conditions( except at 3000 RPMs) I experience studdering, power loss and a clicking sound. Once I let off the gas it stops completely.


Maybe with your upgrades it happens at lower RPMS.

"Clicking" could very well be detonation.
 
the same thing happens to me everynow and then..its freakin wierd, it happens at lower rpms also, not sure exactly what rpms...but its like 2500-3000.
 
Same thing happened to me today. Merging onto highway in 5th and then all of a sudden shutter and "knocking" split second then back to normal. No engine light and no loss of power afterwards. I love this car. Hopefully nothing big.
 
Same here. I have a bone stock 07 model and between 3-4K RPM's usually shifting from 4th to 5th it will stutter and click. Happens a couple of times a month for me. If it stays that way I think I'll be OK. I think that enough people have reported this problem that we can rule out a manufacturing defect or aftermarket part cause. It's probably a design flaw... good luck finding a solution though.
 
Yes, i too have the same "stutter" at approximately 2500RPM or so. Motor is stock, happens once in a while and kind of annoying when it does. I thought the CPE standback would have solved the issue but apparently not. I guess I will wait a bit on purchasing one until this issue is resolved.
 
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