1. Is AWD turned FWD the only possible outcome during TC failure? I guess what I am asking is: if there is any chance that catastrophic TC failure would actually immobilize vehicle on the road? I am planning on couple road trips this year with family so while FWD might not be an issue, messed up tranny might turn out to be a big one.
AWD turned FWD, so far this is what we have seen. some owners aren't even aware the car is FWD until the first snowfall as you have proven during your first test drive. However, there are many signs/symptoms even before that even happens. First whining groaning sound in 1st/2nd gear (indication of sludge and gears not lubricated properly). Second is a horrible putrid burning oil smell (indication oil is overheating). Third, black oil dripping from the transfer case vent valve (indication transfer case interior is way above designed operating temperature/pressure and oil is really cooking till pressure is so much valve opens and oil spews out and starts dripping. If none of these symptoms are addressed the transfer case gears literally get so hot they "meld" to each and seize , then "POP" all hell breaks loose and you start feeling jerking and grinding until either the transfer case gears snap or the splines of transmission splines shear off. The latter is the worst case scenario since whole transmission has to be replaced ($4500 cost)
2. TC test that was mentioned in the beginning of this thread implies that AWD is locked by default ?? IS that the case? I thought it was FWD that switches to AWD on demand ?
Simply put, the transfer case is just a "dumb" gear box turning all the time (it also turns the propeller shaft all the time) , when I mean dumb I mean no electronics, just a simple gear box to send power to the back, NOW the back is where all the brains are, there's a control box back there controlling a clutch and decides when to engage the rear differential to the propeller shaft or not. So yes, very inefficient system, transfer case AND propeller shaft turning 100% of the time, rear wheel engage only when slippage is detected. see this video below, it's exactly how the CX-9 AWD works. That Mazda TSB test is very deceptive,
it may confirm a bad transfer case BUT won't confirm sheared splines. Think about it, if the splines are sheared, putting in a new transfer case won't do any good because the transmission will just be spinning with no actual connection to the new transfer case. Only way to really confirm AWD is good is to test drive in snow to make sure BOTH transfer case AND transmission splines are GOOD.
3. To those who own GT trim. Would you spend extra 1k or so on used GT vs. T version? I really love overall package but forum members seem to complain about the actual performance from specific added features of GT. Bose is considered to be mediocre among higher end audio systems. HIDs seem to satisfactory at best. Keyless start has a lot of bad rep. etc.
This is really a personal preference, if you're handy, then not worth it, can install an aftermarket HID kit for around $60 and a really nice stereo system below $1k.
Keyless start is nice, don't have to fuss around with keys, make sure you get TWO keys otherwise you're screwed if you want spares, read up on programming a spare, you need two working advanced keys inside the car to program a spare.